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10.3.
TWICE-YEARLY MAINTENANCE OPERATIONS
These operations can only be carried out by a qualified technician specifically trained by
Technogym and authorized to carry out machine installation and adjustments, as well as
special maintenance actions or repairs which require special knowledge of the machine,
its operation, safety systems and working procedures.
The twice-yearly maintenance operations involve checking the operation, wear and tension of the
mechanical components so as to ensure perfect and safe operation of the machine.
For the twice-yearly maintenance of the machine, proceed as follows:
10.3.1. S
ETTING UP THE OPERATION
4. Turn off the machine by placing the switch in position 0 (OFF).
5. Unplug the mains lead from the wall outlet.
6. Open the machine guards.
10.3.2. C
ARRYING OUT THE ROUTINE MAINTENANCE PROCEDURE
1. Carry out the procedure described in paragraph 10.2. "Monthly maintenance operations".
10.3.3. C
HECKING THE PULLEYS
1. Check the state of wear of the pulley races. Repair and/or replace any worn parts.
10.3.4. C
HECKING THE CAM ASSEMBLY
1. Check the state of wear of the cam races. Repair and/or replace any worn parts.
2. Check the clamping of the components in the cam assembly.
10.3.5. C
HECKING THE LEVER LIMIT STOP PADS
1. Check the state of wear of the lever limit stop pads. Repair and/or replace any worn parts.
2. Check the position and fixing of the pads.
10.3.6. C
HECKING THE WIRING AND CONNECTIONS
1. Check the condition of all the cables:
• External conditions;
• Possible rusting of the connectors;
• Electrical continuity of the individual wires;
• Isolation of the individual wires toward ground.
Repair and/or replace any non-conforming wires.
2. Check the condition of the fuses using a tester.
10.3.7. R
EPLACING THE CABLES
1. Replace the machine cables once a year in the case of intensive use of the machine, or every 2
years in the case of normal use.
Pagina 10.4
Total Trunk: Service & Maintenance Manual - rev. 1.5
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