Technogym Total Trunk Manuals

Manuals and User Guides for Technogym Total Trunk. We have 1 Technogym Total Trunk manual available for free PDF download: Service Maintenance Manual

Technogym Total Trunk Service Maintenance Manual (98 pages)

Brand: Technogym | Category: Fitness Equipment | Size: 2.68 MB

Table of Contents
5
General Notices
9
Introduction
9
Recommendations
9
General Rules for Repair Procedures
10
Technical Characteristics
11
Mechanical Characteristics
11
Electrical Characteristics
11
Ambient Specifications
11
Conformity to Regulations
11
Wiring Diagram
12
Principles of Operation
13
Block Diagram
13
Encoder
13
Load Cell
14
Component Interface Box
14
Component Power Supply Box
14
Accessories
15
Usb Pen Drive
15
Keyboard
15
A0000054 - Pc with Bracket Arm
16
Installation Instructions
19
Specifications and Requirements
19
Lifting and Handling the Machine
19
Installation
19
First Power-On
20
Machine Supplied with PC Included
20
Machine Supplied Without Apc
20
Troubleshooting
23
The Pc Does Not Switch on
24
The Machine Does Not Read the Data
26
It Does Not Read any Data
27
It Does Not Read the Load Cell Data
31
It Does Not Read the Encoder Data
32
Difficulty Selecting the Weight Stack Plates
33
Cable too Taut
33
Guide Rods Dirty
33
Problems Executing the Exercise
34
Cable too Loose
34
Guide Rods Dirty
34
Damaged Latches
34
The Weight Doubling Mechanism Does Not Work
35
Weight Stack Not in the Rest Position
35
Weight Stack Cable too Taut
35
Doubling Mechanism Cable Loose or Broken
35
Counterweight Lock Forks Dirty
35
Disk Image Backup Procedure
36
Disaster Recovery Procedure
37
Backup and Restore Procedure
38
Disassembly of Components
39
Disassembling the Electronics Box
39
Disassembling the Encoder
41
Disassembling the Load Cell
43
Disassembling the Thigh Rest
44
Disassembling the Gas Piston of the Thigh Rest
45
Disassembling the Gas Piston of the Pusher Mechanism
46
Disassembling the Gas Piston of the Seat
47
Disassembling the Guards
48
Disassembling the Elastic Bands
51
Disassembling the Weight Stack Cable
53
Disassembling the Flange Cable
55
Disassembling the Doubling Mechanism Cable
57
Disassembling the Counterweight
59
Disassembling the Latch for Isometric Exercises
60
Disassembling the Weight Stack
61
Disassembling the Pc
62
Disassembling the Pc Bracket Arm
63
Adjustments
65
Cable Tension
65
Adjusting the Stop on the Weight Stack Cable
67
Adjusting the Weight Doubling Mechanism Cable
68
Tension of the Additional Weight Guide
69
Adjusting the Latch for Isometric Exercises
70
Counterweight Position
71
Bracket Arm Movement
72
Machine Configuration
73
Configuring the Sw Parameters
73
Selecting the Device
74
Set up Parameters for the Load Cell
74
Set up the Encoder Parameters
75
Protection of Sw Parameters
76
Configuring the Technogym Measurement and Evaluation Sw
77
Calibration of the Load Cell
82
Scheduled Maintenance
83
Daily Maintenance Operations
83
Setting up the Operation
83
Cleaning the Frame and Painted Parts
83
Cleaning the Upholstered Parts
83
Backup Data
83
Monthly Maintenance Operations
84
Setting up the Operation
84
Checking the Cross Guide Rods Doubling Mechanism Forks and Weight Stack Plates
84
Checking the Cable and Elastic Bands
84
Checking the Linkages
84
Checking the Gas Pistons
85
Checking the Upholstery
85
Checking the Various Rubber Parts
85
Checking the Latches
85
Twice-Yearly Maintenance Operations
86
Setting up the Operation
86
Carrying out the Routine Maintenance Procedure
86
Checking the Pulleys
86
Checking the Cam Assembly
86
Checking the Lever Limit Stop Pads
86
Checking the Wiring and Connections
86
Replacing the Cables
86
Checking the Clamping of Screws and Bolts
87
Checking the Play of the Linkages
87
Checking the Weight Stack Cross Alignment
87
Functional Tests
89
Electrical Safety Test
89
Start-Up Check
90
Component Tests
91
Weight Stack Cable Assembly Test
93
Lock Assembly Test
93
Thigh Lock Assembly Test
93
Upholstery Assembly Test
93
Shoulder Rest Assembly Test
93
Housing Assembly Test
94
Lever Counter-Weight Assembly Test
94
Mechanical Resistance Device Assembly Test
94
Appendix
95
List of Critical Spare Parts
95
Tools to be Used
96

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Technogym Total Trunk Service Maintenance Manual (98 pages)

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