Page 1 U S E R G U I D E UGE072-0519 TS Series Up Cut Saw Models TS524 UP, TS724 UP, and TS924 UP Corporate Office: 412.312.6000 Instant Access 24/7 (Parts and Service): 800.458.1960 Parts and Service: 814.437.6861...
Page 2 Serial Number(s): Model Number(s): DISCLAIMER: Conair shall not be liable for errors contained in this User Guide or for incidental, consequen- tial damages in connection with the furnishing, performance or use of this information. Conair makes no warranty of any kind with regard to this information, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose.
Page 3: Table Of Contents
How the TS Series Saw Works ........
Page 4 4 a - 1 O p e r a t i o n S e r v o Ve r s i o n ( c o n t i n u e d ) Power Supply ..........4a-40 Control Panels .
Page 5 6 - 1 Tr o u b l e s h o o t i n g Before Beginning ..........6-2 A Few Words of Caution.
Page 7 S E C T I O N I n t r o d u c t i o n P u r p o s e o f t h e U s e r G u i d e ....1 - 2 H o w t h e G u i d e I s O r g a n i z e d .
Page 8: I N T R O D U C T I O N
P u r p o s e o f t h e U s e r G u i d e This User Guide describes the Conair TS Up Cut Saw and explains step-by-step how to install and operate this equipment.
Page 9 AT T E N T I O N : R e a d T h i s S o N o O n e G e t s H u r t We design equipment with the user’s safety in mind. You can avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide.
Page 10: How To Use The Lockout Device
Lockout is the preferred method of isolating machines or equipment from energy sources. Your Conair product is equipped with the lockout device similar to the one shown here. To use the lockout device: Stop or turn off the equipment.
Page 11: D E S C R I P T I O N
S E C T I O N D e s c r i p t i o n W h a t I s t h e T S U p C u t S a w ? ....2 - 2 Ty p i c a l A p p l i c a t i o n s .
Page 12 ( C o n t i n u e d ) 2 - 2 l D e s c r i p t i o n...
Page 13 H o w t h e T S U p C u t S a w Wo r k s ( c o n t i n u e d ) Saw clamps hold the product in place while the blades pass through it during the cutting cycle.
Page 14: Ts Up Cut Saw Features
T S U p C u t S a w Fe a t u r e s Quick release guards for easy access to the clamps. Self-contained table to reduce machine footprint and enhance safe- ty with no moving parts extending past the base.
Page 15: Specifications
Maximum blade surface speeds are individually configured based on each models blade diameter. This table defines standard configurations only. Specifications can change without notice. Contact a Conair representative for the most current information. D e s c r i p t i o n l...
Page 16: Optional Equipment
O p t i o n a l E q u i p m e n t Left-to-right machine operation - This option changes the machine direction from the standard right to left extrusion flow. Finer tooth blade - for thin material and materials that are easy to fracture. Electronic Cut-to-Length measuring system - using a digital automatic reset counter with encoder for mounting to customer’s puller.
Page 17: I N S T A L L A T I O N
S E C T I O N I n s t a l l a t i o n U n p a c k i n g t h e B o x e s ..... 3 - 2 P r e p a r i n g f o r I n s t a l l a t i o n .
Page 18: Unpacking The Boxes
U n p a c k i n g t h e B o x e s The TS Up Cut Saw typically arrives in a single crate. CA U T I O N : L i f t i n g To avoid personal injury or damage to the saw, lift the saw using a forklift or hoist with straps that have been positioned at the saw’s center of gravity.
Page 19: Preparing For Installation
P r e p a r i n g f o r I n s t a l l a t i o n You need these tools for installation: ❒ wire strain relief ❒ 16- or 18-inch adjustable wrench ❒...
Page 20: Positioning The Ts Up Cut Saw
Po s i t i o n i n g t h e T S U p C u t S a w Move the saw into position. Place the saw in position downstream of the belt puller. CA U T I O N : L i f t i n g To avoid personal injury or damage to the saw, lift the saw using a forklift or hoist with straps that have been positioned at the saw’s center of gravity.
Page 21: Connecting The Main Power Source
C o n n e c t i n g t h e M a i n Po w e r S o u r c e WA R N I N G : E l e c t r i c a l h a z a r d Before performing maintenance or repairs on this product, disconnect and lock out electrical power sources to prevent injury from unexpected energization or start-up.
Page 22: Installing The Encoder
CA U T I O N : H a n d l e w i t h c a r e . The encoder is a delicate piece of equipment and must be handled gently. Conair uses bi-directional encoders to ensure that only product that moves forward is count- ed. Installing the encoder consists of several parts: •...
Page 23: Installing The Saw Blades
I n s t a l l i n g t h e S a w B l a d e s DA N G E R : S h a r p B l a d e s ! Most injuries caused by saw blades occur when the saw has been turned off.
Page 24: Preparing For Testing
Check that the E-Stop button is in the out, extended position. Press the vacuum start button. Check the rotation of the vacuum motor for correct phasing. (The phase in your plant may be different from the Conair factory.) Press the saw start button. Turn off the saw and vacuum.
Page 25: O P E R A T I O N S E R V O Ve R S I O N
S E C T I O N O p e r a t i o n S e r v o Ve r s i o n T S U p C u t S a w S p l a s h S c r e e n ....4 a - 2 H o w t o N a v i g a t e t h e H M I S c r e e n s .
Page 26: Ts Up Cut Saw Splash Screen
T S U p C u t S a w S p l a s h S c r e e n This initial startup screen appears for the first three seconds while the equipment initializes. H o w t o N a v i g a t e t h e H M I S c r e e n s Navigate through the TS Up Cut Saw HMI screens by touching the Info button open the page navigation menu.
Page 27 Help /About page: This page displays the software version. It also displays Conair’s contact information. Touchscreen calibration is accessed from this page. ( C o n t i n u e d ) O p e r a t i o n l...
Page 28 H o w t o N a v i g a t e t h e H M I S c r e e n s ( c o n t i n u e d ) CONTROL PAGES Mode Select page: This page allows mode selection.
Page 29: Hmi Screen Navigation Flow Charts
H M I S c r e e n N a v i g a t i o n F l o w C h a r t s O p e r a t i o n l 4 a - 5...
Page 30 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) 4 a - 6 l O p e r a t i o n...
Page 31 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) O p e r a t i o n l 4 a - 7...
Page 32 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) 4 a - 8 l O p e r a t i o n...
Page 33 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) ( C o n t i n u e d ) O p e r a t i o n l 4 a - 9...
Page 34 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) 4 a - 1 0 O p e r a t i o n...
Page 35 H o w t o C h a n g e Pa r a m e t e r Va l u e s o n t h e C o n t r o l S c r e e n s Parameter values are displayed on a bevel button icon.
Page 36 H o w t o C h a n g e Pa r a m e t e r Va l u e s o n t h e C o n t r o l S c r e e n s ( c o n t i n u e d ) Example of Pop Up Keypad 4 a - 1 2...
Page 37: Ts Up Cut Saw Operation Instructions, Home Screen
T S U p C u t S a w O p e r a t i o n I n s t r u c t i o n s , H o m e S c r e e n Start /Stop Info / Page Navigation Cut Length...
Page 38 T S U p C u t S a w O p e r a t i o n I n s t r u c t i o n s , H o m e S c r e e n ( c o n t i n u e d ) Information: Navigate through the TS Up Cut Saw HMI screens by touching the Info...
Page 39: C O N T R O L Pa G E Pa R A M E T E R D E S C R I P T I O N
C o n t r o l Pa g e Pa r a m e t e r s D e s c r i p t i o n s Encoder End Sense Timer Mode Select Encoder: Pressing this button will set the cut cycle trigger to Encoder. An external encoder will measure the extrudate and trigger a cut cycle at the length set- point.
Page 40: Control Page Parameter Descriptions
C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Home Setup Page Home complete: This display field shows the homing status of the table servo drive.
Page 41 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Master Setup Page Master distance: This data entry field adjusts the distance measured in one...
Page 42 Note: These parameters are set at the factory and should not need adjusted. We recommend contacting Call: 814 437 6861. Conair if you feel an adjuctment to the tuning parameters is necessary. ( C o n t i n u e d )
Page 43 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Table Speeds Encoder Reference Speed reference select: This button changes the source of the table speed reference.
Page 44 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Table Speeds HMI Reference Speed reference select: This button changes the source of the table speed reference.
Page 45 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Table Setup Table run torque limit: This data entry field sets the upper torque limit of the...
Page 46 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Timers From Menu Screen On the home screen in Timer mode, pressing the “Info”...
Page 47 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Manual Functions.
Page 48: Status Page Descriptions
S t a t u s Pa g e D e s c r i p t i o n s Drive Status This page allows access to the TS Up Cut Saw module status. The information displayed on this page would be used to help troubleshoot problems encountered with the saw operation. Input Status This page allows access to the TS Up Cut Saw control digital input status.
Page 49: S T A T U S Pa G E D E S C R I P T I O N
S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Control Status This page allows access to the TS Up Cut Saw control module status. The information dis- played on this page would be used to help troubleshoot problems encountered with the saw operation.
Page 50 S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Ethernet Status This page allows access to the Ethernet communication with the Table drive and Blade drive.
Page 51 S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Blade Drive Trip History This page shows the Blade Drive Trip history. The information displayed on this page would be used to help troubleshoot problems encountered with the saw operation.
Page 52: System Page Descriptions
S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Home Page with Alarm Active This page shows when an alarm is active. Alarm Page This page gives reason and action to be taken for an alarm.
Page 53: S Y S T E M Pa G E D E S C R I P T I O N
S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Alarm History Page This page shows a record of past alarms. Language Page From the menu page press the language button.
Page 54 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Units of Measure Page Selecting “Imperial” sets length units to inches and speed units to feet/min, (FPM). Selecting “Metric”...
Page 55 ( C o n t i n u e d ) O p e r a t i o n l 4 a - 3 1...
Page 56 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Systems Page 1 From here, you can access and set the security levels for users. ✐...
Page 57 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Security Page 2 R e c i p e s Recipes Page The recipe page allows access to the recipe storage/retrieval system.
Page 58 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Recipe Name Edit Page When you touch on the name of a recipe from the Recipes page, you are able to edit the name of that recipe.
Page 59 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Recipe Delete Page The “Delete selected” function is available anytime. This function will set the name of the selected recipe file to “Empty”.
Page 60 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Touch Calibrate Page The HMI touchscreen can be calibrated by this page. Selecting this page begins the calibra- tion procedure.
Page 61 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Touch Calibrate Failure Page This message displays if the calibration has failed. This is usually because too much time has passed between touches, or there is a problem with the touch functionality of the screen.
Page 62: The Saw Control
T h e S a w C o n t r o l IMPORTANT: Always refer to I M P O RTA N T: Before applying power, ensure that the SAW BLADE UP and TABLE the wiring diagrams that came FORWARD valves are closed (fully clockwise).
Page 63: Machine Frame And Support System
M a c h i n e F r a m e a n d S u p p o r t S y s t e m The machine frame is constructed of welded steel that has been primed and painted to resist corrosion and provide a maintenance free finish.
Page 64: Upper Clamp Adjustment
U p p e r C l a m p A d j u s t m e n t As with the blade height adjustment, there is also a requirement to adjust the product clamps to adequately clamp different size products. The clamps are reversible and can be used for clamping round or flat items.
Page 65: Pneumatic Cylinder Operation
P n e u m a t i c C y l i n d e r O p e r a t i o n The carriage travel, blade pivot and clamp assemblies are moved with air cylinders. The speed of the movement of the carriage assembly is controlled by flow controls located on the operator panel.
Page 66: Electrical Operation
E l e c t r i c a l O p e r a t i o n The operation of the saw consists of an automatic sequence of events. See Section 1: To start the saw, the main power must be on and the appropriate air supply must be given Introduction, to the machine.
Page 67: Machine Lubrication
M a c h i n e L u b r i c a t i o n The machine is supplied to you completely lubricated. After running the unit for long peri- ods of time, this lubrication will break down and become useless. Follow this lubrication chart for optimum performance.
Page 68: Blade Replacement
B l a d e R e p l a c e m e n t Lock out and tag out the power to the saw. See Section 1: Introduction, How to use the Lockout Device. Wait at least five minutes for the blade to stop completely. IMPORTANT: Always note the blade tooth direction when removing blade to insure that the replacement blade is installed the same Rotating a carbide blade in the wrong direction will usually damage the blade.
Page 69 WA R N I N G : E l e c t r i c a l h a z a r d If you did not purchase a Conair dust collection system you must connect a customer sup- plied dust collector. Failure to do so may result in machine damage and fire hazard!
Page 70 4 a - 4 6 l O p e r a t i o n...
Page 71 S E C T I O N O p e r a t i o n P n e u m a t i c Ve r s i o n T S U p C u t S a w S p l a s h S c r e e n ....4 b - 2 H o w t o N a v i g a t e t h e H M I S c r e e n s .
Page 72: Ts Up Cut Saw Splash Screen
T S U p C u t S a w S p l a s h S c r e e n This initial startup screen appears for the first three seconds while the equipment initializes. H o w t o N a v i g a t e t h e H M I S c r e e n s Navigate through the TS Up Cut Saw HMI screens by touching the Info button open the page navigation menu.
Page 73 Help /About page: This page displays the software version. It also displays Conair’s contact information. Touchscreen calibration is accessed from this page. ( C o n t i n u e d ) O p e r a t i o n l...
Page 74 H o w t o N a v i g a t e t h e H M I S c r e e n s ( c o n t i n u e d ) CONTROL PAGES Mode Select page: This page allows mode selection.
Page 75 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s O p e r a t i o n l 4 b - 5...
Page 76 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) 4 b - 6 l O p e r a t i o n...
Page 77 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) O p e r a t i o n l 4 b - 7...
Page 78 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) 4 b - 8 l O p e r a t i o n...
Page 79 H M I S c r e e n N a v i g a t i o n F l o w C h a r t s ( c o n t i n u e d ) ( C o n t i n u e d ) O p e r a t i o n l 4 b - 9...
Page 80 H o w t o C h a n g e Pa r a m e t e r Va l u e s o n t h e C o n t r o l S c r e e n s Parameter values are displayed on a bevel button icon.
Page 81 H o w t o C h a n g e Pa r a m e t e r Va l u e s o n t h e C o n t r o l S c r e e n s ( c o n t i n u e d ) Example of Pop Up Keypad ( C o n t i n u e d )
Page 82 T S U p C u t S a w O p e r a t i o n I n s t r u c t i o n s , H o m e S c r e e n Start /Stop Info / Page Navigation Security...
Page 83: Ts Up Cut Saw Operation Instructions, Home Screen
T S U p C u t S a w O p e r a t i o n I n s t r u c t i o n s , H o m e S c r e e n ( c o n t i n u e d ) Information: Navigate through the TS Up Cut Saw HMI screens by touching the Info...
Page 84: Control Page Parameter Descriptions
C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s Encoder End Sense Timer Mode Select Encoder: Pressing this button will set the cut cycle trigger to Encoder. An external encoder will measure the extrudate and trigger a cut cycle at the length set- point.
Page 85 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Encoder Setup Page Encoder scale factor: This data entry field adjusts the distance measured in one revolution of the encoder.
Page 86 C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Timers From Menu Screen Start delay: This data entry field sets the amount of time the saw will dwell after...
Page 87: Status Page Descriptions
C o n t r o l Pa g e Pa r a m e t e r D e s c r i p t i o n s ( c o n t i n u e d ) Manual Functions.
Page 88 S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Control Status This page allows access to the TS Up Cut Saw control module status. The information dis- played on this page would be used to help troubleshoot problems encountered with the saw operation.
Page 89 S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Output Status This page allows access to the saw servo control digital output status. The information dis- played on this page would be used to help troubleshoot problems encountered.
Page 90 S t a t u s Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Blade Drive Trip History This page shows the Blade Drive Trip history. The information displayed on this page would be used to help troubleshoot problems encountered with the saw operation.
Page 91: System Page Descriptions
S y s t e m Pa g e D e s c r i p t i o n s Home Page with Alarm Active This page shows when an alarm is active. Alarm Page This page gives reason and action to be taken for an alarm. ( C o n t i n u e d ) O p e r a t i o n l 4 b - 2 1...
Page 92 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Alarm History Page This page shows a record of past alarms. Language Page From the menu page press the language button.
Page 93 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Units of Measure Page Selecting “Imperial” sets length units to inches and speed units to feet/min, (FPM). Selecting “Metric”...
Page 94 4 b - 2 4 l O p e r a t i o n...
Page 95 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Systems Page 1 From here, you can access and set the security levels for users. ✐...
Page 96 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Security Page 2 R e c i p e s Recipes Page The recipe page allows access to the recipe storage/retrieval system.
Page 97 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Recipe Name Edit Page When you touch on the name of a recipe from the Recipes page, you are able to edit the name of that recipe.
Page 98 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Recipe Delete Page The “Delete selected” function is available anytime. This function will set the name of the selected recipe file to “Empty”.
Page 99 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Touch Calibrate Page The HMI touchscreen can be calibrated by this page. Selecting this page begins the calibra- tion procedure.
Page 100 S y s t e m Pa g e D e s c r i p t i o n s ( c o n t i n u e d ) Touch Calibrate Failure Page This message displays if the calibration has failed. This is usually because too much time has passed between touches, or there is a problem with the touch functionality of the screen.
Page 101: The Saw Control
T h e S a w C o n t r o l IMPORTANT: Always refer to I M P O RTA N T: Before applying power, ensure that the SAW BLADE UP and TABLE the wiring diagrams that came FORWARD valves are closed (fully clockwise).
Page 102: Machine Frame And Support System
M a c h i n e F r a m e a n d S u p p o r t S y s t e m The machine frame is constructed of welded steel that has been primed and painted to resist corrosion and provide a maintenance free finish.
Page 103: Upper Clamp Adjustment
U p p e r C l a m p A d j u s t m e n t As with the blade height adjustment, there is also a requirement to adjust the product clamps to adequately clamp different size products. The clamps are reversible and can be used for clamping round or flat items.
Page 104: Pneumatic Cylinder Operation
P n e u m a t i c C y l i n d e r O p e r a t i o n The carriage travel, blade pivot and clamp assemblies are moved with air cylinders. The speed of the movement of the carriage assembly is controlled by flow controls located on the operator panel.
Page 105: Electrical Operation
E l e c t r i c a l O p e r a t i o n The operation of the saw consists of an automatic sequence of events. See Section 1: To start the saw, the main power must be on and the appropriate air supply must be given Introduction, to the machine.
Page 106: Machine Lubrication
M a c h i n e L u b r i c a t i o n The machine is supplied to you completely lubricated. After running the unit for long peri- ods of time, this lubrication will break down and become useless. Follow this lubrication chart for optimum performance.
Page 107: Blade Replacement
B l a d e R e p l a c e m e n t Lock out and tag out the power to the saw. See Section 1: Introduction, How to use the Lockout Device. Wait at least five minutes for the blade to stop completely. IMPORTANT: Always note the blade tooth direction when removing blade to insure that the replacement blade is installed the same Rotating a carbide blade in the wrong direction will usually damage the blade.
Page 108 WA R N I N G : E l e c t r i c a l h a z a r d If you did not purchase a Conair dust collection system you must connect a customer sup- plied dust collector. Failure to do so may result in machine damage and fire hazard!
Page 109 S E C T I O N M a i n t e n a n c e M a i n t e n a n c e Fe a t u r e s ....5 - 2 Wa r n i n g s a n d C a u t i o n s .
Page 110: M A I N T E N A N C E
M a i n t e n a n c e Fe a t u r e s The TS Up Cut Saw needs regular, scheduled maintenance for peak performance. Among the features that require maintenance are: • Saw blades •...
Page 111: Maintenance Overview
Wa r n i n g s a n d C a u t i o n s ( c o n t i n u e d ) WA R N I N G : Vo l t a g e h a z a r d This equipment is powered by alternating current, as specified on the machine serial tag and data plate.
Page 112: Preventative Maintenance Schedule
P r e v e n t a t i v e M a i n t e n a n c e S c h e d u l e • Daily ❒ Checking saw blade(s) Clean, sharpen or replace as needed (see Section 4, Blade Replacement).
Page 113 P r e v e n t a t i v e M a i n t e n a n c e S c h e d u l e ( c o n t i n u e d ) •...
Page 114: Checking Electrical Connections
C h e c k i n g E l e c t r i c a l C o n n e c t i o n s WA R N I N G : E l e c t r i c a l H a z a r d Before performing any work on this product, disconnect and lock out electrical power sources to prevent injury from unexpected energization or start-up.
Page 115 C h e c k i n g E l e c t r i c a l C o n n e c t i o n s ( c o n t i n u e d ) 3 Open the electrical enclosure.
Page 116 5 - 8 l M a i n t e n a n c e...
Page 117: Tr O U B L E S H O O T I N G
S E C T I O N Tr o u b l e s h o o t i n g B e f o r e B e g i n n i n g ..... . . 6 - 2 A Fe w Wo r d s o f C a u t i o n .
Page 118: Before Beginning
B e f o r e B e g i n n i n g You can avoid most problems by following the recommended installation, operation and maintenance procedures outlined in this User Guide. If you have a problem, this section will help you determine the cause and tell you how to fix it.
Page 119 A Fe w Wo r d s o f C a u t i o n ( c o n t i n u e d ) DA N G E R : S h a r p B l a d e s ! Most injuries caused by knife blades occur when the saw has been turned off.
Page 120: Identifying The Cause Of A Problem
I d e n t i f y i n g t h e C a u s e o f a P r o b l e m The Troubleshooting section covers problems directly related to the operation and mainte- nance of the TS Up Cut Saw.
Page 121: Electrical Problems
E l e c t r i c a l P r o b l e m s Look in this section when you have problems such as lights on the control that are working improperly, buttons that do not execute the function properly, and when information input is not executed properly.
Page 122: Product Quality Problems
P r o d u c t Q u a l i t y P r o b l e m s Symptom Possible Cause Solution Cut not square. Product guides not aligned square to Re-align the product guides. Ensure the blade face.
Page 123 P r o d u c t Q u a l i t y P r o b l e m s ( c o n t i n u e d ) Symptom Possible Cause Solution Incorrect cut length. Encoder or input device problem.
Page 124: Ts Up Cut Saw Fault Messages
T S U p C u t S a w Fa u l t M e s s a g e s Symptom Possible Cause Solution 0. No message. 1. The emergency stop circuit Release the emergency stop buttons Press the emergency stop reset push- has been activated.
Page 125: Checking The Encoder
The encoder is a delicate piece of equipment. Any rough handling can damage fragile parts. 5 If all else fails, contact Conair Customer Service. See Appendix Tr o u b l e s h o o t i n g l...
Page 126 6 - 1 0 l Tr o u b l e s h o o t i n g...
Page 127 We ’ r e H e r e t o H e l p Conair has made the largest investment in customer support in the plastics industry. Our service Additional manuals and prints for experts are available to help with any problem you might have installing and operating your equip- your Conair equipment may be ment.
Page 128: Appendix
E q u i p m e n t G u a r a n t e e Conair guarantees the machinery and equipment on this order, for a period as defined in the quotation from date of shipment, against defects in material and workmanship under the nor- mal use and service for which it was recommended (except for parts that are typically replaced after normal usage, such as filters, liner plates, etc.).
Page 129: Appendix
I c o n a n d B u t t o n D e s c r i p t i o n s The home page is displayed automatically upon power up after the system is done initializing. The home page is where basic machine control functions are performed. Information: Navigate through the TS Up Cut Saw HMI screens by touching the Info button to open the page navigation menu.
Page 130 This page allows you to set security levels to access of pro- gram systems. Help /About page: This page displays the software version. It also displays Conair’s contact information. Touchscreen calibration is accessed from this page. B - 2 l A p p e n d i x...

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Conair TS Series User Manual

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