1. Manuals
  2. Brands
  3. Smartrise Manuals
  4. Controller
  5. C4
  6. Manual

Smartrise C4 Manual

Load weighing device
Hide thumbs Also See for C4:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the C4 and is the answer not in the manual?

Questions and answers

Related Manuals for Smartrise C4

Summary of Contents for Smartrise C4

  • Page 3 Separated Calibration into various sections April 29, 2020 Updated cover page and format Added Verification of Load Weigher and Monthly Calibration sections Added additional calibration steps May 01, 2019 Initial Submittal September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page i...
  • Page 4 Load Weighing Device Page intentionally left blank Page ii © 2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 5: Table Of Contents

    Status of the LWD ........................13 Torque Scaling ........................14 Tuning ........................... 15 Verifying Calibration ....................... 19 Turn Off Debug on LWD ......................20 Status of Load Weigher ......................20 Monthly Recalibration ......................22 September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page iii...
  • Page 6 Figure 39: MAIN Menu – Debug ..........................14 Figure 40: LOAD WEIGHER SETUP Menu – Torque Scaling..................15 Figure 41: TORQUE SCALING Menu ..........................15 Figure 42: SETUP Menu – Run Timers ......................... 15 Page iv © 2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...
  • Page 7 Figure 64: LOAD WEIGHER SETUP Menu – Monthly Calib. Day ................... 22 Figure 65: MONTHLY CALIB. DAY Menu ........................22 Figure 66: LOAD WEIGHER SETUP Menu – Monthly Calib. Hour ................. 23 Figure 67: MONTHLY CALIB. HOUR Menu ........................23 September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page v...
  • Page 8 Table 2: Wiring Configuration of Power to the Base Board of the LWD ................ 3 Table 3: LED Indicators ..............................3 Table 4: Load Weigher Menu Definitions and Solutions ..................... 21 Page vi © 2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 9: Load Weigher

    The load weighing device (LWD) monitors the weight of the car. The LWD consists of two boards: • Base board • Extension board (top board) – The top board is not used in the C4 system Figure 1: LWD Base Board The function of the Base board is as follows: •...

  • Page 10: Installation

    Table 1: Wiring Configuration of the Sensor to the Base Board of the LWD Sensor LWD Base Board Connector Green Pin 5 White Pin 6 Black Pin 7 Pin 8 Page 2 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 11: Leds

    Power LED O2 (Green) Heartbeat Blinks 1Hz O3 (Red) Fault Off (On indicates a fault) O4 (Orange) O5 (Green) Serial Comm. Blinks to reflect data traffic from the C4 controller September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 3...

  • Page 12: Calibration

    3. From the SETUP menu, scroll and select Load Weigher. Figure 6: SETUP Menu – Load Weigher 4. From the LOAD WEIGHER SETUP menu, scroll and select Type Select. Figure 7: LOAD WEIGHER SETUP Menu – Type Select Page 4 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 13: Adjustments

    The following procedure describes how to verify sensor operation and adjust if needed. NOTE: Weights must be available prior to performing calibration procedure. 1. Press the left button until the LOAD WEIGHER SETUP menu displays. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 5...

  • Page 14: Figure 11: Load Weigher Setup Menu - Debug

    7. Press the left button until the LOAD WEIGHER SETUP menu displays. 8. From the LOAD WEIGHING SETUP menu, scroll and select Enter Requests. Figure 15: LOAD WEIGHER SETUP Menu – Enter Requests Page 6 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 15: Figure 16: Load Cell Menu - Initial Value

    LWD. See Table 1. 14. Press the left button until LOAD WEIGHER SETUP menu displays. 15. From the LOAD WEIGHING SETUP menu, scroll and select Enter Requests. See Figure 15. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 7...

  • Page 16: Figure 18: Max Capacity Menu

    25. Scroll and select the WR command. 26. Scroll right. 27. Scroll and select the counterweight percentage of the maximum capacity of the load. 28. Press Enter to write the information to the LWD. Page 8 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 17: Figure 20: Rope Count Menu

    48. Scroll and set the torque value to zero. 49. Press Enter to write the information to the LWD. 50. Press the left button until the cursor is on the left most position. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 9...

  • Page 18: Figure 23: Full Load Lb Menu

    2. From the Requests menu, scroll and select LIGHT LOAD LB. If the car weight is less than this value, the Light Load flag is set. Figure 25: LIGHT LOAD LB Menu Page 10 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 19: Learning Load Values

    Figure 29: TRIGGER RECALIBRATE Menu – Off The following procedure describes how to perform a full load learn. 1. Press the left button until the LOAD WEIGHER SETUP menu displays. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 11...

  • Page 20: Reset Full Load And Overload

    1. Navigate to MAIN MENU | SETUP | LOAD WEIGHER SETUP | ENTER REQUESTS. See Figure 15. 2. From the Requests menu, scroll and select FULL LOAD LB. See Figure 23. 3. Scroll right. Page 12 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 21: Status Of The Lwd

    4. The accurate weight is shown on the LOAD WEIGHER menu. NOTE: Scroll down to view all the LOAD WEIGHER menu lines. Figure 36: LOAD WEIGHER Menu – 100% Part 1 of 2 September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 13...

  • Page 22: Torque Scaling

    13. Position the car just below the top landing and enable torque. 14. Press the left button until the Main Menu displays. 15. From the MAIN MENU, scroll and select Setup. See Figure 5. Page 14 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 23: Tuning

    MR board to INPSECTION. 2. Press the left button until the SETUP menu displays, See Figure 3. 3. Set the inspection speed in the Speeds menu to 0 fpm. See the C4 User Manual Inspection Run Options and Adjustments.

  • Page 24: Figure 43: Timers Menu - Start Timers

    11. From the ACCEL DELAY (INSP) menu, scroll and select the acceleration delay to 0.0 msec. Figure 47: ACCEL DELAY (INSP) Menu 12. Scroll right and press Save. 13. Press the left button until the START TIMERS menu displays. Page 16 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 25: Figure 48: Start Timers Menu - Brake Pick (Auto)

    19. From the BRAKE PICK DELAY (INSP) menu, scroll and select the brake pick speed to 0.0 msec. Figure 51: BRAKE PICK DELAY (INSP) Menu 20. Scroll right and press Save. 21. Press the left button until the SETUP menu displays. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 17...

  • Page 26: Figure 52: Setup Menu - Brake Setup

    27. Press the left button until the BRAKE SETUP menu displays. 28. From the BRAKE SETUP menu, scroll and select Ramp Time – Insp. Figure 56: BRAKE SETUP Menu – Ramp Time – Insp Page 18 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 27: Verifying Calibration

    35. Scroll right and press Save. Verifying Calibration The following procedure describes how to verify the LWD calibration. 1. Place the car at or near the top landing with empty load in the car. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 19...

  • Page 28: Turn Off Debug On Lwd

    To verify the final calibration status, see Status of the LWD. Each line of the LWD menu (see Figure 36 and Figure 37:) displays the current properties of the LWD. Page 20 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

  • Page 29: Table 4: Load Weigher Menu Definitions And Solutions

    If this counter is still not incrementing, received from the LWD. This counter is the communication line wiring and only active when DEBUG is set to ON. termination should be checked. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 21...

  • Page 30: Monthly Recalibration

    Load Weighing Device Monthly Recalibration The C4 system can automatically be set for monthly calibration. This causes the empty load to automatically be relearned once a month on a specified day and time. The calibration is performed on the first occurrence of the configured day once a month.

  • Page 31: Figure 66: Load Weigher Setup Menu - Monthly Calib. Hour

    13. From the MONTHLY CALIB. HOUR menu, scroll and select the hour of the day the calibration occurs. Figure 67: MONTHLY CALIB. HOUR Menu 14. Scroll right and press Save. September 29,2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 23...
  • Page 32 Load Weighing Device Page intentionally left blank Page 24 ©2021 Smartrise Engineering, Inc. All Rights Reserved September 29,2021...

Table of Contents