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Smartrise HYDRO:EVOLVED Startup Manual

Soft starter
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Summary of Contents for Smartrise HYDRO:EVOLVED

  • Page 3 Soft Starter Startup Manual Sprecher + Schuh Document History Date Version Summary of Changes January 30, 2021 Initial Submittal January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page i...
  • Page 4 Soft Starter Startup Manual Sprecher + Schuh Page intentionally left blank Page ii © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 5: Table Of Contents

    Current Limit/Initial Torque Level ................... 13 Soft Start Time ........................13 Phase Rotation ........................13 Phase Imbalance ........................14 Overload Trip Class ........................ 14 Overload Reset ........................14 January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page iii...
  • Page 6 Soft Starter Startup Manual Sprecher + Schuh AUX#1 Setting ........................15 Motor Connection Type ......................15 Stop Delay ..........................15 Appendix 3 Terminal Locations ................16 Page iv © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...
  • Page 7 Figure 9: SETUP Menu – Miscellaneous......................... 7 Figure 10: MISCELLANEOUS Menu – Bypass Term Limits ....................8 Figure 11: Bypass Term Limits Menu ..........................8 Figure 12: Terminal Locations ............................16 January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page v...
  • Page 8 Table 10: Overload Trip Class ............................14 Table 11: Overload Reset ............................. 14 Table 12: Aux#1 Setting ............................... 15 Table 13: Motor Connection Type ..........................15 Table 14: Stop Delay ..............................15 Page vi © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 9: Sprecher + Schuh Soft Starter

    Figure 1: Sprecher + Schuh Soft Starter Equipment/Settings Verification Set and verify the equipment matches the job specific parameters for proper operation. See Hydro:Evolved sheet 3 Table for more information. Figure 2: Example of Parameter Table January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved...

  • Page 10: Grounding Requirements

    Power Perform the following to connect power. See Set and verify the equipment matches the job specific parameters for proper operation. See the Hydro:Evolved sheet 7 for job specific information. • Connect main line power L1/L2/L3 to soft starter.

  • Page 11: Valves Board

    5. Connect UPH, UPL, DNH, and DNL from the solenoids to the Valve board. Motor/Soft Starter Perform the following to connect the soft starter to the motor. See the Hydro:Evolved sheet 8 for job specific information. See Appendix 2 for additional DIP switch settings.

  • Page 12: Figure 5: 3-Lead Line Wiring Configuration

    Table 2: 3/9-Lead Line Wiring Terminals Jump 3-Lead Motor (208-575 VAC) 9-Lead Motor Low (220-240 VAC) 1,6,7 2,4,8 3,5,9 High (460-480 VAC) 4 and 7 5 and 8 6 and 9 Page 4 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 13: Construction

    Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation Construction All safety inputs are functional during Construction mode on the Hydro:Evolved controller. When these safety devices are installed, they are connected even if still on Construction mode. See page 5 for safety input connections. The following includes instructions for when none of these devices have been installed prior to beginning on Construction mode.

  • Page 14: Powering Up

    Perform the following to power up the soft starter. Complete the checklist during the verification process. 1. Apply external power by closing the main disconnect. 2. Close the two-pole breaker and all pushbutton breakers. Page 6 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 15: Final Setup

    Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation 3. Verify the LCD on the Smartrise board and the soft starter power up. Figure 7: Breakers Final Setup Perform the following to set the Bypass Term Limit. Complete the checklist during the verification process.

  • Page 16: Operation

    If the inspection speed is less than contract speed the car should move with leveling speed. See Car Not Moving or Too Slow for troubleshooting at speed faults. Page 8 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 17: Under Control

    Troubleshooting The following sections list troubleshooting procedures. Soft Starter Fault If the Smartrise controller indicates a soft starter fault and the soft starter has the fault LED flashing, see Appendix 1 Sprecher + Schuh Troubleshooting Chart. Wrong Direction If the motor is running in the wrong direction, swap any two motor leads.

  • Page 18: Appendix 1 Sprecher + Schuh Troubleshooting Chart

    Check for incorrect wiring to load, • Verify proper operation of the fault, • Contactor, • Verify connection type to motor (LINE or DELTA), • Ensure product is sized correctly for motor. Page 10 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...
  • Page 19 Cycle power to device and attempt to restart. • If fault persists replace device. • • Reset Fault. Test Intended operation • • Checksum Replace Device. Internal Software computation January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 11...

  • Page 20: Appendix 2 Sprecher + Schuh Pce Soft Start Dip Switch Settings

    Start mode, the device will ramp the torque from the initial level to 100% over the start time. The table below lists the start mode. Table 5: Start Mode Mode Setting DIP Switch 3 CURRENT LIMIT SOFT START Page 12 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 21: Current Limit/Initial Torque Level

    The phase rotation is the allowable phase rotation of the motor defined by this switch. The table below lists the phase rotation. Table 8: Phase Rotation Setting DIP Switch 9 ABC ROTATION CBA ROTATION January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 13...

  • Page 22: Phase Imbalance

    75% of its thermal capacity. The table below lists the overload reset. Table 11: Overload Reset Setting DIP Switch 13 MANUAL AUTO Page 14 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

  • Page 23: Table 12: Aux#1 Setting

    When the delay is programmed, the motor will continue to run for the programmed period of time after the run command is removed from the controller. The table below lists the stop delay. Table 14: Stop Delay Setting (Seconds) DIP Switch 15 0.75 January 30, 2021 ©2021 Smartrise Engineering, Inc. All Rights Reserved Page 15...

  • Page 24: Figure 12: Terminal Locations

    Soft Starter Startup Manual Sprecher + Schuh Hydraulic Installation Appendix 3 Terminal Locations Figure 12: Terminal Locations Page 16 © 2021 Smartrise Engineering, Inc. All Rights Reserved January 30, 2021...

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