1. Manuals
  2. Brands
  3. Pytes Manuals
  4. Battery Pack
  5. HV48100
  6. User manual

Pytes HV48100 User Manual

Lifepo4 energy storage battery
Hide thumbs Also See for HV48100:
Table of Contents

Advertisement

Quick Links

Download this manual
User Manual
LiFePO4 Energy Storage Battery
HV48100
Information Version: 1.0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HV48100 and is the answer not in the manual?

Questions and answers

Related Manuals for Pytes HV48100

Summary of Contents for Pytes HV48100

  • Page 1 User Manual LiFePO4 Energy Storage Battery HV48100 Information Version: 1.0...

  • Page 2: About This Document

    About This Document This document describes the installation, electrical connections, commission, and trouble- shooting of HV48100 High Voltage Energy Storage System (hereinafter referred as ESS). Before installing and operating the ESS, read this document carefully to understand the safety information as well as functions and features of the ESS.

  • Page 3: Table Of Contents

    CONTENTS About This Document.................. 2 1 Safety Information..................5 1.1 Personal Safety ..................6 1.2 Electrical Safety ..................7 1.3 Environment Requirements ..............9 1.4 Battery Safety ..................10 2. Product Description................14 2.1 Features....................15 2.2 Components ..................15 2.2.1 Main Control Unit................
  • Page 4 5. Electrical Connection................23 5.1 Internal Connections of the Battery ............23 5.1.1 Installing an internal Ground Cable............ 23 5.1.2 Installing Internal communication cables........... 24 5.1.3 Installing internal DC Power cables........... 24 5.2 External Electrical Connections of the Battery........24 5.2.1 Installing an external BMS cable ............

  • Page 5: Safety Information

    1 Safety Information Statement Before transporting, storing, installing, operating, using, and/or maintaining the equipment, read this document, strictly follow the instructions provided herein, and follow all the safety instructions on the equipment and in this document. In this document, "equipment" refers to the products, software, components, spare parts, and/or services related to this document;...

  • Page 6: Personal Safety

    The equipment is damaged due to your or a third party's negligence, intentional breach, gross negligence, or improper operations, or other reasons not related to the Company. 1.1 Personal Safety Danger Ensure that power is off during installation. Do not install or remove a cable with power on. Transient contact between the core of the cable and the conductor will cause electric arcs, sparks, fire or explosion, which may result in personal injury.

  • Page 7: Electrical Safety

    Only qualified professionals or trained personnel are allowed to install, operate, and main- tain the equipment. Only qualified professionals are allowed to remove safety facilities and inspect the equip- ment. Personnel who will perform special tasks such as electrical operations, working at heights, and operations of special equipment must possess the required local qualifications.
  • Page 8 Ensure that bolts are tightened with a torque tool and marked in red and blue after double checking. Installation personnel mark tightened bolts in blue. Quality inspection personnel confirm that the bolts are tightened and then mark them in red. (The marks must cross the edges of the bolts.) After the installation is complete, ensure that protective cases, insulation tubes, and other necessary items for all electrical components are in position to avoid electric shocks.

  • Page 9: Environment Requirements

    Ensure that cables of the same type are bound together neatly and straight and that the cable sheath is intact. When routing cables of different types, ensure that they are at least 30 mm away from each other. When cable connection is completed or paused for a short period of time, seal the cable holes with sealing putty immediately to prevent small animals or moisture from entering.

  • Page 10: Battery Safety

    temperature and humidity and is protected from dust and condensation. Keep the installation and operating environments of the equipment within the allowed ranges. Otherwise, its performance and safety will be compromised. Do not install, use, or operate outdoor equipment and cables (including but not limited to moving equipment, operating equipment and cables, inserting connectors to or removing connectors from signal ports connected to outdoor facilities, working at heights, performing outdoor installation, and opening doors) in harsh weather conditions such as lightning, rain,...
  • Page 11 incorrect. Use a battery of the model recommended by the manufacturer. Battery electrolyte is toxic and volatile. Do not get contact with leaked liquids or inhale gases in the case of battery leakage or odor. In such cases, stay away from the battery and contact professionals immediately.
  • Page 12 Batteries are damaged because the onsite equipment operating environment or external power parameters do not meet the environment requirements for normal operation, for example, the actual operating temperature of batteries is too high or too low, or the power grid is unstable and experiences outages frequently. Batteries are damaged, fall, leak, or crack due to improper operations or incorrect connec- tion.
  • Page 13 Do not use a damaged battery (such as damage caused when a battery is dropped, bumped, bulged, or dented on the enclosure), because the damage may cause electrolyte leakage or flammable gas release. In the case of electrolyte leakage or structural deformation, contact the installer or professional O&M personnel immediately to remove or replace the battery.

  • Page 14: Product Description

    All battery terminals must be disconnected before maintenance. Please contact with Pytes or its dealer within 24 hours if there is anything abnormal. Battery being damaged directly or indirectly by above cases will result in warranty failure.

  • Page 15: Features

    The more important, HV48100 BMS is designed for balancing charging and discharging to prolong battery cycle life. 2.1 Features Non-Toxic, Pollution Free and Environment Friendly Safe and Long Cycle Life Multi Protection Including over Charging/Discharging, over-Current and High/Low...

  • Page 16: Main Control Unit

    2.2.1 Main Control Unit 8 9 10 11 12 13 Battery Input Power (Negative) To connect battery negative terminal. Battery Input Power (Positive) To connect battery positive terminal. DC Power Button Switch on/off battery power. Soft Switch Start the system DC Output Power (Positive) To connect inverter positive terminal.

  • Page 17: Battery Module

    RUN indicator To show running condition. Grounding Port To connect grounding cable 2.3 Label Description Battery Control Unit Product Model: HV48100 BCU Protection Class: Class Ⅰ Rated Capacity：100Ah Ingress Protection Code: IP20 Rated/Maximum Current: 50A Rechargeable Li-ion Battery System Short-circuit Current: 4500A@1ms...

  • Page 18: Transportation And Storage

    Failed batteries can reach temperatures that exceed the burn thresholds for touchable surface.  S/N: MADE IN CHINA Date: Shanghai PYTES Energy Co., Ltd. 3 Transportation and Storage 3.1 Transportation Requirements DANGER Load or unload batteries with caution. Otherwise, the batteries may be shortcircuited or damaged (such as leakage and crack), catch fire, or explode.

  • Page 19: Storage Requirements

    Battery module is pre-charged to 50% SOC or custom required before shipment. The remaining capacity will be determined by storage time and condition before installation on the scene. 1. The battery modules meet UN38.3 standard. 2. Comply with laws towards dangerous goods transportation, in particular, the revised ADR (European Convention on the International Carriage of Dangerous Goods by Road).

  • Page 20: System Installation

    4 System Installation 4.1 Checking Before the installation Checking the Outer Packing Before unpacking the battery, check the outer packing for damage, such as holes and cracks, and check the battery model. If any damage is found or the battery model is not what you requested, do not unpack the product and contact your dealer as soon as possible.

  • Page 21: Preparing Tools And Instruments

    Note: Refer to local requirements for using and maintenance. 4.3 Determining the Installation Position 4.3.1 Installation Environment Requirements WARNING HV48100 is IP20. It must be installed in a restricted location. HV48100 is high voltage DC system, it must be operated by qualified and authorized person only.

  • Page 22: Installation Position Requirements

    4.3.3 Installation Space Requirements During installation, ensure that there are no other devices (except related Pytes devices and awnings) or flammable or explosive materials around the batteries. Reserve adequate space for heat dissipation and safety isolation.

  • Page 23: Equipment Installation

    4.4 Equipment Installation 4.4.1 Battery module & Battery control unit installation Step 1 Place first Battery modules into cabinet slot at the bottom, tighten 4 screws of mounting ear to fix the battery module on cabinet. Step 2 Repeat Step 1 to install all battery modules in order from bottom to top. Step 3 Place Battery control unit into cabinet slot at the top, tighten 4 screws of mounting ear to fix the battery control unit on cabinet.

  • Page 24: Installing Internal Communication Cables

    5.1.2 Installing Internal communication cables Step 1 Connect the Link 1 port of the first battery on the top to the next battery Link 0 port. Step 2 Repeat step 1, make sure the connection from the former battery Link 1 port to later battery Link 0 port.

  • Page 25: System Start Up

    6 System Start Up DANGER Wear personal protective equipment and use dedicated insulated tools to avoid electric shocks or short circuits. WARNING During Power-on procedure, power off the batteries immediately if any fault is detected. Recti- fy the fault before proceeding with the procedure. After batteries are used for system commissioning or batteries have discharged, charge the batteries in time.

  • Page 26: Led Indicator Instructions

    DIP switch code bit Afore Deye Hoymiles Ingeteam Luxpower Megarevo KEHUA Solark Solis Voltronic Notes: code bits 1, 2, 3, 4, 5, 6 in the schematic represent DIP switches from left to right facing front panel. Dialing up = “1”, Dialing down = “0”. Step 2 Turn on External Switch and inverter according to inverter guidance.

  • Page 27: System Maintenance

    7 System Maintenance DANGER Wear personal protective equipment and use dedicated insulated tools to avoid electric shocks or short circuits. WARNING Do not maintain batteries with power on. To power off the batteries before performing opera- tions such as checking and tightening screw torques, explain the risks to the customer, obtain the customer's written consent, and take effective preventive measures.

  • Page 28: Troubleshooting

    7.3 Troubleshooting DANGER HV48100 is a high voltage DC system, operated by qualified and authorized person only. Before checking the failure, make sure all cable connections and switches are in correct condition and the system can be turned on normally.

  • Page 29: Replacement Of Main Component

    7.4 Replacement of main component DANGER HV48100 is a high voltage DC system, operated by qualified and authorized person only. The power cables and plugs always carry high voltage DC power from serial connected battery modules. Be cautious to handle the power plugs.

  • Page 30: Catching Fire

    1. If batteries emit smoke or catch fires, notify all household members to evacuate immediately. 2. After evacuating to a safe outdoor area (20 m away is recommended), call the fire depart- ment immediately. While waiting for the fire rescue, contact the installer and Pytes technical support.

  • Page 31: Soaking

    8.3 Soaking If the battery pack is wet or submerged in water, cut off all power switches on inverter side, no further access. Contact Pytes or an authorized dealer for technical support. 8.4 Battery Falling or Strong Impact DANGER If a battery is dropped or violently impacted during installation, it may become faulty and cannot be used.
  • Page 32 CE, IEC62619, UL1973, UN38.3 Remarks: * In case of 1C continuous charging and discharging, double check with PYTES for operation environment investigating is required. Improper conditions may trigger system protection. ** 18°C~28°C operation temperature is suggested for best cycle performance purpose.

  • Page 33: System Debug

    10 System Debug Debug steps Content It is forbidden to turn on loads before turn on HV48100. Preparation Remarks: Follow instruction manuals of other equipment for turn on process other than HV48100. Function Debug: Communication: Check communication between HV48100 and devices, if it’s normal or alarm.
  • Page 34 Shanghai PYTES Energy Co., LTD Add：No.3492 Jinqian Road, Fengxian District, Shanghai, China Tel：021-57475852 Email：ess_support@pytesgroup.com The right of interpretation belongs to Pytes Energy...

This manual is also suitable for:

Hv48100 bmu-5Hv48100 bmu-6Hv48100 bmu-7Hv48100 bmu-8Hv48100 bmu-9Hv48100 bmu-10 ... Show all

Table of Contents