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Summary of Contents for Lincoln SKF CLP Touch
- Page 1 Assembly Instructions Lubrication pump CLP Touch for progressive systems Created on: 26.06.2023 Document no.: 951-171-072-EN Version: Read these instructions before installation or start-up of the product and keep them readily available for consultation.
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Page 2: Original Ec Declaration Of Incorporation In Accordance With Directive 2006/42/Ec, Appendix Ii Part 1 B
Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC, Appen- dix II Part 1 B The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market. - Page 3 Appendix to Declaration of Incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and fulfilled. Any essential health and safety requirements not listed here are not relevant to this product. Table 1 Appendix to Declaration of Incorporation Valid for: CLx lubricant feed pumps...
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Page 4: Masthead
SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR. - North America - SKF Lubrication Business Unit Lincoln Industrial 5148 North Hanley Road, St. Louis, MO. 63134 USA - South America - SKF Argentina Pte. Roca 4145, CP 2001 Rosario, Santa Fe... -
Page 5: Table Of Contents
3.7.8 Acknowledging warnings .......... 20 Table of contents 3.7.9 Displaying errors ............21 3.7.10 Acknowledging errors ..........21 Original EC Declaration of Incorporation in accordance with 3.7.11 Displaying the current working mode ....22 Directive 2006/42/EC, Appendix II Part 1 B ..... 2 3.8 Setting operation of the pump .......... - Page 6 8.3 Regular filling with cartridge ..........47 8.4 Regular filling via the filler nipple ........47 8.5 Triggering additional lubrication .......... 47 9. Maintenance and repair ............... 48 9.1 Maintenance ................48 10. Cleaning ..................49 10.1 Basics ..................49 10.2 Interior cleaning ..............
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Page 7: Safety Alerts, Visual Presentation, And Layout
1. Instruction steps: These indicate a chronological sequence Safety alerts, visual presenta- of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the num- tion, and layout bering starts again at “1.” –... -
Page 8: Safety Instructions
1.3 General behaviour when handling the 1. Safety instructions product 1.1 General safety instructions • Familiarize yourself with the functions and operation of the product. The specified assembly and operating steps and their • Putting the products into operation or operating them without sequences must be observed. -
Page 9: Foreseeable Misuse
1.6 Foreseeable misuse 1.11 Note on the type plate Any usage of the product other than as specified in this manual The type plate provides important data such as the type desig- is strictly prohibited. Particularly prohibited are: nation, order number, and sometimes regulatory characteris- •... -
Page 10: Note On Ul Mark
possible. Avoid chafe points. Immobilize any moving or detached 1.15 Note on UL mark parts during the work. Adhere to the specified torques. The UL Mark certifies that the product has UL If guards or safety devices need to be removed, they must be certification of compliance with U.S. -
Page 11: Residual Risks
1.23 Residual risks Table 2 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage due A B C G H K Unauthorized persons must be kept away. Nobody is to falling of hoisted parts. allowed to be present below hoisted parts. -
Page 12: Lubricants
• The lubricant’s ignition temperature has to be at least 50 kel- 2. Lubricants vin above the maximum surface temperature of the compo- nents. 2.1 General information Lubricants are selected specifically for the relevant application. 2.6 Solid lubricants The manufacturer or operator of the machine should ideally Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the lubri- SKF. -
Page 13: Overview, Functional Description
3.2 Electrical connections 3. Overview, functional The electrical connections (10.1 to 10.4) are used for the description power supply and for signals and communications. The follow- ing electrical connections are possible depending on the exact In the following you will find an overview of the most important version of the pump. -
Page 14: Reservoir
3.3 Reservoir 3.4 Pump housing, lower part The reservoir (1) stores the lubricant. The follower plate (2) is The lower part of the pump housing contains: positioned on top of the lubricant and presses it with spring Pump elements force in the direction of the pump elements. This improves the The pump can be fitted with up to two pump elements (5) at suction characteristics of the pump, and the pump can then also positions 5, 6, or 4. -
Page 15: Program Structure
3.5 Program structure Below you can see an overview of the program structure of the CLP Touch pump and its possible functions and setting options. For de- tails, see the relevant chapters. Table 4 This menu is only available in Cycle Controlled mode. It shows any deviations in the cycle switch signals (Balance mode). -
Page 16: Explanation Of Icons And Symbols
3.6 Explanation of icons and symbols Table 5 General icons Icon Function Icon Function Icon Function Carry out additional lubrication Go back to the start display Cancel the current user input Used together with the house Modify the setting value upwards Confirm the current user input icon to exit the screensaver Stop. -
Page 17: Normal Pump Operation
3.7.2 Triggering additional lubrication 3.7 Normal pump operation NOTE NOTE Additional lubrication can only be triggered when the pump This section presents the basic operating functions of the is in pause time. The duration of the additional lubrication is pump which can be performed by the operator in normal the same as the set lubrication time. -
Page 18: Displaying Lubrications
3.7.4 Displaying the total operating hours 3.7.3 Displaying lubrications and the date and time NOTE 1. Press the Log icon, and then on the next screen, press the The pump saves the last 100 lubrications. After that, the clock icon. oldest data record will be overwritten by the last lubrication The screen will display the total operating hours and the date carried out. -
Page 19: Displaying Pump Information
3.7.5 Displaying pump information 3.7.6 Display the pump temperature The Info menu item shows general information about the pump 1. Press the Log icon, and then on the next screen, press the and its hardware and software. thermometer icon. To display this, proceed as follows: The current pump temperature is displayed. -
Page 20: Displaying Warnings
3.7.8 Acknowledging warnings 3.7.7 Displaying warnings NOTE NOTE When warnings are active, the pump initially continues to The pump saves the last 200 warnings. After that, the old- run. Active warnings are displayed in orange. The warning est data record will be overwritten by the newest data rec- display and the screensaver with warning will alternate ord. -
Page 21: Displaying Errors
3.7.9 Displaying errors 3.7.10 Acknowledging errors NOTE NOTE The pump saves the last 100 errors. After that, the oldest If an error occurs, the pump will stop. To make the pump data record will be overwritten by the newest data record. If operational again, you must remedy and acknowledge the there are active errors, the error display will be shown in error. -
Page 22: Displaying The Current Working Mode
3.7.11 Displaying the current working mode 1. Press Set, and then on the next screen, again press Set and then View Settings. – You will see the set mode of the pump, which in this exam- ple is the Cycle Controlled mode. 2. -
Page 23: Setting Operation Of The Pump
3.8 Setting operation of the pump Fig. 16 NOTE The following actions may be done only by individuals au- thorized by the operator for that purpose. Modifications such as changes to the pump password should be suitably documented and protected to prevent unauthorized use. 3.8.1 Changing the pump password NOTE The master password supplied together with the pump... -
Page 24: Setting The Date And Time
3.9 Time-controlled mode 3.8.2 Setting the date and time In this mode, the pump operates in time-dependent lubrication cycles, which means it switches continuously between the set NOTE lubrication time and the set pause time. The values for the lu- When the pump is disconnected from the power supply, the brication time and pause time can be adjusted via the control. -
Page 25: Setting The Lubrication Time And Pause Time
3.9.3 Checking the settings NOTE If you have entered the wrong pump password, the 4 digits To check the settings for the Time-controlled mode, proceed as will be shown in red. In that case, enter the password again follows: with the correct digits. The pump password set at the fac- 1. -
Page 26: Counter-Controlled Mode
3.10 Counter-controlled mode Fig. 21 In this mode, the pump operates with a lubrication time based on a set time value and a pause time based on external signals (e.g. machine contact). You also have the option of using a cycle switch signal to monitor the lubrication cycle. -
Page 27: Setting The Lubrication Time And The Number Of Pulses
pulses or too few pulses are received in that time, the pump 3.10.2 Setting the lubrication time and the waits until the right number of pulses is received. number of pulses 1. Enter the lubrication time on the next screen and confirm NOTE each digit by pressing the checkmark icon. -
Page 28: Checking The Settings
3.10.3 Checking the settings To check the settings for the Counter-controlled mode, proceed as follows: 1. Press Set, and then on the next screen, again press Set and then View Settings. – The operating mode “Counter-controlled” is displayed. 2. Press the checkmark icon. –... -
Page 29: Cycle Controlled Mode
Fig. 26 3.11 Cycle Controlled mode In this mode, the control expects a certain adjustable number of cycle switch signals within the time-dependent lubrication cycle. If the pump receives the expected number of cycle switch sig- nals within the set cycle time, it considers the lubrication cycle to be completed successfully. -
Page 30: Monitoring By The Cycle Switch
3.11.2 Monitoring by the cycle switch 3.11.3 Deviations in the cycle switch signals The set cycle time is made up of the variable lubrication time You can view the deviations in the cycle switch signals by press- until the set number of cycle switch signals (CS) is reached, and ing the View icon. - Page 31 3.11.3.1 Downward deviation in cycle switch signals 3.11.3.2 Upward deviation in cycle switch signals The pump will start another lubrication time directly, without If the pump receives more cycle switch signals during the lubri- any pause time. If the number of cycle switch signals can be cation cycle,the lubrication time ends and the pump switches to made up within that lubrication time, the lubrication time will pause time for the rest of the lubrication cycle time.
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Page 32: Checking The Settings
3.11.4 Checking the settings To check the settings for the Cycle Controlled mode, proceed as follows: 1. Press Set, and then on the next screen, again press Set and then View Settings. – The operating mode “Cycle Controlled” is displayed. 2. -
Page 33: Block Operation
3.12 Block operation For a variety of non-critical reasons, it may happen that the cycle switch signal does not appear during the regular lubrication time and subsequent monitoring time of the pump when a cycle switch is used to monitor a lubrication system. In such cases, the pump control switches to block operation after the monitoring time. -
Page 34: Factory Settings
3.13 Factory settings NOTE Undo/redo will also change the pump password. Make sure This restores the factory settings, meaning the settings that ap- you know both the previous and current pump password. plied when the pump was delivered. Otherwise you will only be able to make modifications on the pump by entering the master password and setting a NOTE new pump password. -
Page 35: Technical Data
4. Technical data Table 8 General technical data Operating pressure Max. 270 bar Mounting position Vertical Ambient temperature -25 °C to 65 °C Sound pressure level < 70 dB (A) Pump elements Max. 2 Weight (empty) 5 kg Reservoir capacity 1 liter nominal Feedable lubricants Lubrication greases from NLGI 0 up to and including NLGI 2... -
Page 36: Diagram Relative Duty Cycle
4.1 Diagram relative duty cycle Table 9 A = Pump runtime in minutes B = Minimum pause time in minutes... -
Page 37: Tightening Torques
4.2 Tightening torques Fig. 39 Table 10 Tightening torques Pump at the place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb. Plug screw in housing 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb. Grease fitting in housing 10 Nm ±... -
Page 38: Hydraulic Connection Diagrams
4.3 Hydraulic connection diagrams Fig. 40 Pump with follower plate Pump with follower plate and low-level signal Table 11 Hydraulic connection diagram following ISO 1219-1:2019-01 1 = Reservoir 5 = Low-level signal 2 = Pump P = Pressure line 3 = Filler fitting... -
Page 39: Type Identification Code
4.4 Type identification code PUMP - CLP - X G 1 A T 2 - T 3 F X - 7 S 7 X - M X A X 4 X X Pump type: Conformity: CE + E1 Feedable lubricants: Lubrication greases NLGI 0 up to and including NLGI 2 Filling level sensors:... - Page 40 Specification on the outlets Code Outlet Code Outlet Grease fitting Pump element K5 Cartridge filling Pump element K6 Lincoln cartridge filling Pump element K7 Closed (plug screw) Pump element KR Table 13 Electrical connections on the pump (left/right top) Code Outlet...
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Page 41: Delivery, Returns, Storage
5. Delivery, returns, storage 5.5 Storage conditions for products filled with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage tem- After receipt of the shipment, it must be inspected for any ship- perature range is: ping damage and for completeness according to the shipping minimum + 5 °C [+41 °F]... -
Page 42: Assembly
The pump should be mounted at the mounting points (A) using: 6. Assembly • 2 mounting brackets (B) • 4 screws M8 (8.8) and 4 washers to DIN 7349 Observe the safety instructions and the technical data in this • If necessary, 4 hexagon nuts M8 (8.8) and 4 washers to manual. -
Page 43: Setting The Delivery Rate On Pump Element R
2. Screw the pressure relief valve (5.3) into the pump element 6.3 Setting the delivery rate on pump el- (5). Tightening torque = 6 Nm -0.5 Nm. 3. Repeat the procedure for each pump element installed. ement R Fig. 46 NOTE The delivery rate of pump element R can be adjusted only when the pump is at a standstill. -
Page 44: Electrical Connection
• Install lubricant metering devices at the end of the main lubri- 6.7 Setting/checking the working mode cant line such that the outlets of the lubricant metering de- and parameters of the pump vices point upwards wherever possible. • If the system configuration requires that the lubricant meter- If you have not already done so, set the operating mode and the ing devices be arranged below the main lubricant line, they parameters for pump operation. -
Page 45: First Start-Up
7. First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Table 15 7.1 Inspections before first start-up YES NO □... -
Page 46: Operation
5. Detach the sticker (G) and slowly and carefully pull the bleed 8. Operation thread (C) down and out of the pump. 6. Switch on the filling pump and fill the reservoir with lubricant SKF products operate largely automatically. up to just below the - MAX - marking. The activities required during normal operation are limited pri- 7. -
Page 47: Regular Filling With Cartridge
8.3 Regular filling with cartridge 8.5 Triggering additional lubrication 1. Connect the cartridge to the fill connection (7.1). NOTE 2.Fill the reservoir up to just below the - MAX - marking. An additional lubrication can be triggered only during the 3. -
Page 48: Maintenance And Repair
9. Maintenance and repair 9.1 Maintenance Careful and regular maintenance is required in order to detect and remedy possible faults in time. The specific intervals must always be determined by the operator according to the operating conditions and regularly reviewed and adapted where necessary. If necessary, copy the table for regular maintenance activities. -
Page 49: Cleaning
10. Cleaning 10.4 Cleaning the vent pipe 10.1 Basics NOTE The vent pipe is an option that cannot be selected in SKF's Cleaning should be carried out in accordance with the operator's online product customization tool, and it is not present in all own company rules, and cleaning agents and devices and the pumps. -
Page 50: Faults, Causes, And Remedies
11. Faults, causes, and remedies Table 17 Malfunctions table Fault Possible cause Remedy • Power supply to pump interrupted – Main machine is switched off – Pump power cable detached or defective – External fuse defective Pump does not run –... - Page 51 Table 18 Fault table Displayed error message Possible cause Remedy • Lubricant supply of the pump is ex- • Top up lubricant hausted • The refill interval set by the user is too • Top up lubricant and shorten the refill long for the level of lubricant con- interval sumption...
- Page 52 Table 18 Fault table Displayed error message Possible cause Remedy • The temperature of the pump went Let the pump cool down. When the tem- above the maximum permissible tem- perature falls below the shut-down tem- perature perature, the error can be acknowledged and reset.
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Page 53: Repairs
13. Shutdown, disposal 12. Repairs < 13.1 Temporary shutdown WARNING Risk of injury Temporary shutdowns should be done by a course of action to At a minimum, the following safety be defined by the operator. measures must be taken before any re- 13.2 Permanent shutdown, disassembly pairs: •... -
Page 54: Spare Parts And Accessories
14. Spare parts and accessories Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Accessories are used to extend, supplement the functional range or to assemble the product. Table 19 14.1 Pump elements Designation... -
Page 55: Adapter With Filler Fitting
Table 22 14.4 Adapter with filler fitting Designation Qty. Part number Fig. Adapter with filler fitting ST 1/4 acc. to SAE including gasket 519-33840-1 Adapter with filler fitting A2 AR 1/4 including gasket 519-33959-1 Adapter with filler fitting ST AR 1/4 including gasket 519-33955-1 Protective cap for filler fitting (red) 898-210-050... -
Page 56: Grease Port, Plug-In
Table 26 14.8 Grease port, plug-in Designation Pcs. Item number Figure Optional grease port for filling with lubrication grease from 5590-00000002 below via the lower part of the housing Table 27 14.9 Filling connection, screwable Designation Qty. Part number Fig. Optional filling connection for filling with lubrication grease 538-36763-1 from the bottom via the lower housing part (connection sleeve... -
Page 57: Grease Port Without Lubricant Return
Table 29 14.11 Grease port without lubricant return Designation Pcs. Item number Figure Optional grease port for filling with lubricant from below via 995-997-301 the lower part of the housing, with R1/4 grease fitting to DIN 71412. Table 30 14.12 Vent pipe assy Designation Pcs. -
Page 58: Power Lead
Table 32 14.14 Power lead Designation Feature* Item number Figure Power lead 10 m with bayonet socket (4-pin) 664-34167-9 Power lead 10 m with bayonet socket (7-pin) with CS** 1 6640-00000182 Power lead 10 m with bayonet socket (7-pin) 664-34428-3 Power lead 10 m with rectangular connector, junction box (black) 664-36078-7 Power lead 5 m with M12x1 socket, straight (A-coded) -
Page 59: Appendix
15. Appendix 15.1 Connection diagrams Table 33 Cable colors in accordance with IEC 60757 Abbreviation Color Abbreviation Color Abbreviation Color Abbreviation Color Black Green White Pink Brown Yellow Orange Turquoise Blue Violet Gray GNYE Green/Yellow RDWH Red/White Gold Silver Not all cable colors need to be used in the terminal diagrams. -
Page 60: Overview Of Cables And Possible Connections
15.2 Overview of cables and possible connections Table 34 Plug Color Item number Length Cross-section Enclosure rating 664-34428-3* 10 m 7 x 1.5 mm IP69K Bayonet, 7-pin, A-coded *) With piston detector signal lead RD/BK 6640-00000182 10 m 7 x 1.5 mm IP69K VT/GN Bayonet, 7-pin, A-coded... -
Page 61: Terminal Diagram For 7-Pin Bayonet Connector
15.3 Terminal diagram for 7-pin bayonet connector NOTE The following terminal diagrams all display the specifications for a single electrical connection only. Therefore, in the case of pumps with multiple electrical connections, it is always necessary to refer to multiple terminal diagrams. The assignment of the terminal dia- grams to the electrical connection of a specific pump can be made based on the specifications for the connection plugs and sockets. -
Page 62: Terminal Diagram For 7-Pin Bayonet Connector With Piston Detector
15.4 Terminal diagram for 7-pin bayonet connector with Piston Detector Table 36 Terminal diagram valid for pumps with the following equipment features Mobile applications Additional lubrication (J16) Fault signal (J5) 12/24 VDC 7-pin bayonet connector Ignition (J18) Fig. -
Page 63: Terminal Diagram For 4-Pin Bayonet Connector
15.5 Terminal diagram for 4-pin bayonet connector Table 37 Terminal diagram valid for pumps with the following equipment features Mobile applications Fault signal (J5) 12/24 VDC 4-pin bayonet connector, A-coded Fig. 56... -
Page 64: Terminal Diagram For Rectangular Connector
15.6 Terminal diagram for rectangular connector Table 38 Terminal diagram valid for pumps with the following equipment features Industry Ignition (J18) 12/24 VDC Rectangular connector Fig. 57... -
Page 65: Terminal Diagram For M12X1 Socket, A-Coded
15.7 Terminal diagram for M12x1 socket, A-coded Table 39 Terminal diagram valid for pumps with the following equipment features 5-pin M12 socket, A-coded Additional lubrication (J16) Fault signal (J5) Fig. 58... -
Page 66: Terminal Diagram For M12X1 Socket, B-Coded
15.8 Terminal diagram for M12x1 socket, B-coded Table 40 Terminal diagram valid for pumps with the following equipment features 5-pin M12 socket, B-coded Cycle switch (J19) Fig. 59... -
Page 67: Terminal Diagram For M12X1 Plug, A-Coded
15.9 Terminal diagram for M12x1 plug, A-coded Table 41 Terminal diagram valid for pumps with the following equipment features 4-pin M12 plug, A-coded Fault signal (J5) Fig. 60... -
Page 68: China Rohs Table
15.10 China RoHS Table Table 42... - Page 69 Notes / Notizen / Apuntes...
- Page 70 Notes / Notizen / Apuntes...
- Page 71 Notes / Notizen / Apuntes...
- Page 72 skf.com/lubrication ® SKF is a registered trademark of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2023 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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