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Assembly Instructions MGH Hydraulic lubrication pump Date: 04.11.2024 Document no.: 951-175-006-EN Version: Read this manual before installing or commissioning the product and keep it at hand for later reference!
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Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC, Appendix II Part 1 B The manufacturer hereby declares at its sole responsibility that the partly completed machinery conforms to the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market.
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Annex to declaration of incorporation in accordance with 2006/42/EC, Annex II, No. 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and complied with: Table 1 Annex to declaration of incorporation Essential health and safety requirements Applicable Complied with...
Masthead Manufacturer Oy SKF Ab Teollisuustie 6 (PO Box 80) FI-40951 Muurame, Finland English Tel: +358 20 7400 800 E-mail: skf-lube@skf.com www.skf.com/lubrication Warranty The instructions contain no statements regarding the warranty or liability for defects. That information can be found in our general terms of payment and delivery.
6.6.3 MGH with covered standard grease cartridge Safety alerts, visual presentation, and layout ......6 (MGH-SPLN-Kx0000) ............22 6.6.4 MGH for TLMR and Lincoln grease cartridges (MGH- 1 Safety instructions ..............7 TNLN-Kx0000 and MGH-RNLN-Kx0000) ......23 1.1 General safety instructions ..........7 7 First start-up ................
Safety alerts, visual presentation, and layout While reading these instructions, you will encounter various symbols, illustrations, and text layouts intended to help you navigate and understand the instructions. Their meaning is explained below. Safety alerts: Activities that present specific hazards (to life and limb or possible damage to property) are indicated by safety alerts.
• Keep unauthorized persons away. 1 Safety instructions • Wear personal protective equipment always. • Precautionary operational measures and instructions for the 1.1 General safety instructions respective work must be observed. • In addition to these instructions, general statutory regulations •...
1.6 Foreseeable misuse 1.10 Safety markings on the product Any usage of the product other than as specified in this manual No safety markings on the product is strictly prohibited. Particularly prohibited are: • Use of non-specified consumables, contaminated lubricants, NOTE or lubricants with air inclusions.
1.16 Assembly, maintenance, fault, repair Prior to the start of this work, all relevant persons must be notified of it. At a minimum, the following safety measures must be taken before any work is done: • Unauthorized persons must be kept away •...
1.18 Residual risks Table 2 Residual risks Residual risk Possible in lifecycle Avoidance/Remedy G H K • Exercise caution when connecting hydraulic connections Personnel slipping due to floor contamination with spilled or leaked on the product. • Promptly apply suitable binding agents and then lubricants.
2.6 Solid lubricants 2 Lubricants Solid lubricants may only be used after prior consultation with 2.1 General information SKF. When solid lubricants are used in lubrication systems, the following rules generally apply: Lubricants are selected specifically for the relevant application. Graphite: The manufacturer or operator of the machine should ideally •...
The lubrication device has connections for hydraulics (A) and 3 Overview, functional lubrication (B). The hydraulic connection is connected to the hydraulics of the machine which is to be lubricated and supplies description power to the lubrication unit. The MGH grease cartridge pump is designed for hydraulically driven machines.
4 Technical data 4.1 MGH pump Table 3 Technical data Parameter Value Reservoir volume 380 ml 400 ml Pressure ratio (hydraulic/grease) 1:1, K5 pump element (eg. hydr.pressure 300 bar -> 300 bar grease pressure) 1:0,8, K6 pump element (eg. hydr.pressure 300 bar -> 240 bar grease pressure) 1:0,5, K7 pump element (eg.
MGH-ABCC-DDEEEE Abbreviation Description Hydraulic cartridge lubrication pump Lube-Shuttle® grease cartridge Standard grease cartridge (DIN 1284) TLMR grease cartridge (see SKF.com) Lincoln grease cartridge Protected by cover Without cover Level indicator No level indicator Electrical level switch Pump element K7 Pump element K6...
4.4 Pump elements nominal output volumes and adjustment < NOTICE In case of pump elements 5, 6, 7 and R, the stated nominal outputs per stroke refer to NLGI 2 lubrication greases, for pump element L refer to NLGI 0 lubrication greases, at an ambient temperature of +20 °C (68 °F) and a back pressure of 100 bar (1450 psi) on the pump element.
4.5 Adjusting the output volume on the pump element R Fig. 6 Output ccm/stroke (fl.oz./stroke) Adjusting the output volume on the pump element R NOTE The output of pump element R can be adjusted only while the pump is idle. Factory setting is full supply, i.e. The adjusting measure is S = 1.14 in.
5.5 Storage conditions for products filled 5 Delivery, returns, storage with lubricant 5.1 Delivery For products filled with lubricant, the permitted storage temperature range is: After receipt of the shipment, it must be inspected for any minimum +5 °C [+41 °F] shipping damage and for completeness according to the maximum +35 °C...
6 Assembly 6.3 Installation bores < 6.1 General information NOTICE Risk of damage to the superior machine and to Only qualified technical personnel may install the products the pump. described in these instructions. During assembly pay attention Drill the mounting bores on non-load bearing parts to the following: of the superior machine only.
6.5 Lubrication line connection 6.6.1 MGH for lube-shuttle grease cartridge (MGH-LNLN-Kx0000) DANGER • Use 14 mm wrench to remove venting nipple (1) from Before installation assure that hydraulic pumping block. connection for MGH pump is suitable for • Remove cartidge‘s plug and push the follower piston (3) into intended use and not affecting normal operation the cartridge (2), apply light pressure until grease will leak of the machine...
6.6.3 MGH with covered standard grease 6.6.2 MGH with covered lube-shuttle grease cartridge (MGH-SPLN-Kx0000) cartridge (MGH-LPLI-Kx0000) • Pull out the piston handle (4) of the grease cover to lock it to • Use 14 mm wrench to remove venting nipple (1) from loading position.
6.6.4 MGH for TLMR and Lincoln grease cartridges (MGH-TNLN-Kx0000 and MGH-RNLN- Kx0000) • Use 14 mm wrench to remove venting nipple (1) from pumping block. • Remove cartidge‘s plug and push the follower piston (3) into the cartridge (2) using light pressure until grease will leak from the open threaded collar.
7 First start-up To make sure safety and functionality, the person specified by the operator is required to inspect certain areas of the centralized lubrication system prior to initial commissioning. Any detected deficiencies must be reported immediately to the supervisor. The correction of deficiencies must be done exclusively by a specialist.
9 Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific timelines must be determined, verified at regular intervals and adapted by the operator based on the operating conditions. If needed, use the below table for regular maintenance activities.
11 Faults, causes, and remedies Table 10 Fault table Fault Possible cause Remedy The pump does not pump No hydraulic pressure. Check that pump has connected to hydraulic system lubricant. properly. Check that the hydraulic pressure is 50 – 300 bar. Insufficient hydraulic pressure.
12 Repairs 13 Shutdown, disposal < 13.1 Temporary shutdown WARNING Risk of injury Temporary shutdowns should be done by a course of action to At a minimum, the following safety measures be defined by the operator. must be taken before any repairs: •...
14 Spare parts Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Exceptions to this are the pump elements. 14.1 Pump elements Table 11 Designation Part number Figure Pump element 5 600-26875-2...
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