Lincoln SKF CLP Assembly Instructions Manual
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Lincoln SKF CLP Assembly Instructions Manual

Lincoln SKF CLP Assembly Instructions Manual

Lubrication pump for progressive systems
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Assembly Instructions
Lubrication pump CLP
for progressive systems
DC Versions without Control Unit
Date:
29.04.2021
Document no.:
951-171-064-EN
Version:
04
Read this manual before
installing or commissioning the
product and keep it at hand for
later reference!

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Summary of Contents for Lincoln SKF CLP

  • Page 1 Assembly Instructions Lubrication pump CLP for progressive systems DC Versions without Control Unit Date: 29.04.2021 Document no.: 951-171-064-EN Version: Read this manual before installing or commissioning the product and keep it at hand for later reference!
  • Page 2 Original EC Declaration of Incorporation in accordance with Directive 2006/42/EC, Appendix II Part 1 B SKF Lubrication Systems Germany GmbH, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf hereby declares at its sole responsibility that the partly completed machinery complies with the essential health and safety requirements of the Machinery Directive 2006/42/EC, Annex I, marked in the Annex to the EC Declaration of Incorporation as applicable and fulfilled at the time of placing on the market.
  • Page 3 Annex to the declaration of incorporation following 2006/42/EC, annex II, no 1 B Description of the essential health and safety requirements according to 2006/42/EC, Annex I, which have been applied and complied with. Any basic health and safety requirements not listed here are not relevant to this product. Table 1 Annex to the declaration of incorporation Valid for: CLP / CLS lubrication pumps...

  • Page 4: Masthead

    SKF (U.K.) Limited, 2 Canada Close, Banbury, Oxfordshire, OX16 2RT, GBR. - North America - SKF Lubrication Business Unit Lincoln Industrial 5148 North Hanley Road, St. Louis, MO. 63134 USA - South America - SKF Argentina Pte. Roca 4145, CP 2001 Rosario, Santa Fe...

  • Page 5: Table Of Contents

    6.4 Mount pressure control valve ..........22 Table of contents 6.5 Connection of the lubrication line ........22 6.6 Electrical connection ............23 Masthead ..................... 4 7. First start-up ................24 Table of contents ................5 7.1 Inspections prior to initial start-up ........24 Safety alerts, visual presentation, and layout ........

  • Page 6: Safety Alerts, Visual Presentation, And Layout

    1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –...

  • Page 7: Safety Instructions

    Repair or maintenance work may be carried out only with the 1. Safety instructions spare parts and accessories offered by SKF for the respective product. 1.1 Intended use Any unclear points regarding proper condition or correct assembly/ operation must be clarified. Operation is prohibited Supply of lubricants.

  • Page 8: Initial Commissioning / Daily Start-Up

    Before using new parts, check them for conformity with the • Use without proper securing against excessively high intended use. Avoid mixing up or wrong assembly of dismantled pressures, in the case of pressurized products. parts. Mark these parts accordingly. Clean dirty parts. •...

  • Page 9: Note On Low Voltage Directive

    1.10 Note on Low Voltage Directive The protection objectives of the Low Voltage Directive 2014/35/EU are met in accordance with Annex I, No. 1.5.1 of the Machinery Directive 2006/42/EC. 1.11 Note on Pressure Equipment Directive Due to its performance characteristics, the product does not reach the limit values defined in Article 4, Paragraph 1, Subparagraph (a) (ii) and is excluded from the scope of Pressure Equipment Directive 2014/68/EU in accordance with Article 1,...

  • Page 10: Residual Risks

    1.18 Residual risks Table 2 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury/ material damage due A B C G H K Keep unauthorized persons away. No people may to falling of raised parts remain under suspended loads. Lift parts with adequate lifting devices.

  • Page 11: Lubricants

    • The lubricant’s ignition temperature has to be at least 2. Lubricants 50 kelvin above the maximum surface temperature of the components. 2.1 General information Lubricants are selected specifically for the relevant application. 2.6 Solid lubricants The manufacturer or operator of the machine should ideally Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF.

  • Page 12: Overview, Functional Description

    Pump housing, upper part, flat 3. Overview, functional Pump housing, upper part, flat (12a) is used as a standard for pumps without M12 plug. description 3.2 Electrical connections In the following you will find an overview of the most important functions and equipment features of the pump described in The electrical connections (10.1 to 10.4) are used for power these instructions.

  • Page 13: Push-Button Additional Lubrication Cycle

    < 3.3 Push-button additional lubrication NOTICE cycle Damage to the superior machine in case of pump failure due to empty reservoir For pumps without control unit, a push button (14) for Ensure that the MIN marking is not undergone triggering an additional lubrication is optionally located on the when operating the pump.

  • Page 14: Technical Data

    4. Technical data Table General technical data Operating pressure 270 bar max. Installation position vertical Ambient temperature -25 °C to 65 °C sound pressure level < 70 dB (A) Pump elements max. 2 pieces Weight (empty) 5 kg Reservoir volume 1 liter nominal Approved lubricants Lubrication greases from NLGI 0 up to NLGI 2...

  • Page 15: Diagram Relative Duty Cycle

    4.1 Diagram relative duty cycle Table 5 A = Pump runtime in minutes B = Minimum pause time in minutes...

  • Page 16: Tightening Torques

    4.2 Tightening torques Fig. 8 Pump to place of use 10 Nm ± 1.0 Nm 7.40 ft.lb. ± 0.74 ft.lb. Closure screw with housing 20 Nm + 2.0 Nm 14.43 ft.lb. ± 0.15 ft.lb. Lubrication fitting/optional filler fitting to housing 20 Nm + 2.0 Nm 14.43 ft.lb.

  • Page 17: Hydraulic Connection Diagrams

    4.3 Hydraulic connection diagrams Fig. 9 Pump with follower plate Pump with follower plate and low-level signal Table 6 Hydraulic connection diagram following ISO 1219-1:2019-01 1 = Reservoir 5 = Low-level signal 2 = Pump P = Pressure line 3 = Filler fitting...

  • Page 18: Type Identification Code

    4.4 Type identification code PUMP - CLP - - X 3 F X - Approvals X: = CE E: = CE + ECE (E1) approval mark Medium G: Lubrication greases from NLGI 0 up to and including NLGI 2 Filling level monitoring X: without 1: with low-level signal Control element...
  • Page 19 Table Outlets Code Outlet: Code Outlet: Filler fitting Pump element Cartridge filling (screwable, sleeve M28x2) Pump element Cartridge filling (screwable, sleeve M26x1.5) Pump element Filler coupling (push-in type, with filter) Pump element Filler coupling (push-in type, without filter) Closed (cap screw) Table Electrical connections Upper right side respectively upper left side...

  • Page 20: Delivery, Returns, Storage

    5. Delivery, returns, storage 5.4 Storage temperature range For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature range (see “Technical data”). After receipt of the shipment, it must be inspected for any shipping damage and for completeness according to the 5.5 Storage conditions for products filled shipping documents.

  • Page 21: Assembly

    6.2 Installation bores 6. Assembly < NOTICE Observe the safety instructions and the technical data in this Risk of damage to the superior manual. Additionally, during assembly pay attention to the machine and to the pump following: Drill the mounting bores on non-load-bearing •...

  • Page 22: Adjusting The Output Volume On The Pump Element R

    2. Screw the pressure control valve (5.3) into the pump element 6.3 Adjusting the output volume on the (5). Tightening torque = 6 Nm -0.5 Nm. 3. Repeat procedure for each assembled pump element. pump element R Fig. 15 NOTE The output of pump element R can be adjusted only while the pump is idle.

  • Page 23: Electrical Connection

    • If, because of a system, lubricant metering devices have to be mounted below the main lubrication line, then this should not be done at the end of the main lubrication line. • The lubricant flow should not be impeded by the installation of sharp elbows, angle valves, gaskets protruding to the inside, or cross-section changes (big to small).

  • Page 24: First Start-Up

    7. First start-up In order to warrant safety and function, a person assigned by the operator must carry out the following inspections. Immediately eliminate detected deficiencies. Deficiencies may be remedied by an authorized and qualified specialist only. Chart 1 7.1 Inspections prior to initial start-up YES NO □...

  • Page 25: Triggering An Additional Lubrication Cycle

    7.3 Triggering an additional lubrication cycle To trigger an additional lubrication cycle proceed as follows: 7.3.1 1. Press the optional push button Additional lubrication (14). Additional lubrication takes place as long as the push button is pressed. The push button is located at the right or left side of the upper part of the pump housing.

  • Page 26: Operation

    8.2 Regular filling via transfer pump 8. Operation 1. Connect filler pump with filling connection (7.1). SKF products operate automatically to the greatest possible 2. Switch on filler pump and fill reservoir until shortly below the extent. - MAX - marking. Basically, activities during standard operation are limited to 3.

  • Page 27: Regular Filling Via Filler Fitting

    8.4 Regular filling via filler fitting 1. Connect filling connection of filler pump with filler fitting (4). 2. Switch on filler pump and fill reservoir until shortly below the - MAX - marking. 3. Switch filler pump off and remove it from filler fitting (4) of pump.

  • Page 28: Maintenance And Repair

    9. Maintenance and repair 9.1 Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, verified at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities.

  • Page 29: Cleaning

    10. Cleaning 10.4 Cleaning the filter of the filling connection 10.1 Basics If the filter of filling connection 169-460-406 requires cleaning Cleaning should be carried out in accordance with the operator's due to contamination, proceed as follows: own company rules, and cleaning agents and devices and the 1.

  • Page 30: Cleaning The Vent Pipe

    10.5 Cleaning the vent pipe If the vent pipe needs to be cleaned due to contamination (e. G. lubricating grease deposits), proceed as follows: 1. Remove the vent pipe (14) on the bottom side of the pump housing by means of an Allen wrench AF 6 (14a). 2.

  • Page 31: Faults, Causes, And Remedies

    11. Faults, causes, and remedies Table 11 Fault table Fault Possible cause Remedy • Power supply to the pump is interrupted – Superior machine is switched off – Connection cable of pump is loose or defective – External fuse is defective Pump does not run •...

  • Page 32: Repairs

    12. Repairs 13. Shutdown, disposal < 13.1 Temporary shutdown WARNING Risk of injury Temporary shutdowns should be done by a course of action to At a minimum, the following safety be defined by the operator. measures must be taken before any 13.2 Permanent shutdown, disassembly repairs: Permanent shutdown and disassembly of the product must be...

  • Page 33: Spare Parts And Accessories

    14. Spare parts and accessories Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. Accessories are used to extend, supplement the functional range or to assemble the product. Table 12 14.1 Pump elements Designation...

  • Page 34: Adapter With Filler Fitting

    Table 15 14.4 Adapter with filler fitting Designation Qty. Part number Fig. Adapter with filler fitting ST 1/4 acc. to SAE including gasket 519-33840-1 Adapter with filler fitting A2 AR 1/4 including gasket 519-33959-1 Adapter with filler fitting ST AR 1/4 including gasket 519-33955-1 Protective cap for filler fitting (red) 898-210-050...

  • Page 35: Filling Connection, Screwable

    Table 19 14.8 Filling connection, screwable Designation Qty. Part number Fig. Optional filling connection for filling with lubrication grease 5590-00000002 from the bottom via the lower housing part (connection sleeve M28x2) Table 20 14.9 Filling connection, screwable Designation Qty. Part number Fig.

  • Page 36: Mounting Brackets

    Table 22 14.11 Mounting brackets Designation Qty. Part number Fig. Mounting brackets 5590-00000015 Consisting of: 2 x Mounting bracket 4 x Washer 8.4 DIN 7349 Table 23 14.12 Connection cable Designation Qty. Part number Fig. Connection cable 10 m with bayonet socket (4/4 poles) 664-34167-9 Connection cable 10 m with bayonet socket (7/7 poles) 664-34428-3...

  • Page 37: Appendix

    15. Appendix 15.1 Connection diagrams Table 24 Cable colours following IEC 60757 Abbreviation Colour Abbreviation Colour Abbreviation Colour Abbreviation Colour black green white pink brown yellow orange turquoise blue violet NOTE Not all designations and symbols must be included in every connection diagram. If there are several connection diagrams in an instruction, the assignment to a specific pump variant is made according to the type identification code features indicated in the connection diagram.
  • Page 38 15.2 CL_-__1XY/Z_-X_FX-___X-MXX(7)(7)_ NOTE For the meaning of the individual type identification code features, see the type identification code in these instructions. See type identification plate of the pump for specific pump type identification code features. Table 26 Connection diagram valid for pumps with the following equipment features ...
  • Page 39 15.3 CL_-__1XY/Z_-X_FX-___X-M(A)(A)(7)(7)_ Table 27 Connection diagram valid for pumps with the following equipment features    7-pole bayonet plug Pushbutton additional lubrication Low level indication    4-pole M12 plug (A-coded) 12 or 24 VDC Mobile Fig. 25 1) Contact closes when filling level is at minimum...
  • Page 40 15.4 CL_-__1XX_-X_FX-___X-MXX(7)(7)_ Table 28 Connection diagram valid for pumps with the following equipment features    7-pole bayonet plug Low level indication 12 or 24 VDC   Mobile Fig. 26 1) Contact closes when filling level is at minimum...
  • Page 41 15.5 CL_-__1XX_-X_FX-___X-M(A)(A)(4)(4)_ Table 29 Connection diagram valid for pumps with the following equipment features    1 x 4-pole M12 plug (A-coded) Low level indication 12 or 24 VDC   1 x 4-pole bayonet plug Mobile Fig. 27 1) Contact closes when filling level is at minimum...
  • Page 42 15.6 CL_-__XXY/Z_-X___-___X-MXX(7)(7)_ Table 30 Connection diagram valid for pumps with the following equipment features    1 x 7-pole bayonet plug Pushbutton additional lubrication 12 or 24 VDC   Mobile Fig. 28...
  • Page 43 15.7 CL_-__XXX_-X__X-___X-MXX(4)(4)_ Table 31 Connection diagram valid for pumps with the following equipment features    1 x 4-pole bayonet plug 12 or 24 VDC Mobile Fig. 29...
  • Page 44 15.8 CL_-__1XY/Z_-X_FX-___X-X(A)(A)(W)(W)_ Table 32 Connection diagram valid for pumps with the following equipment features    1 x 4-pole M12 plug (A-coded) Pushbutton additional lubrication 24 VDC    1 x 4-pole bayonet plug Low level indication Industrial Fig.
  • Page 45 15.9 CL_-__1XX_-X_FX-___X-X(A)(A)(W)(W)_ Table 33 Connection diagram valid for pumps with the following equipment features    1 x 4-pole M12 plug (A-coded) Low level indication 24 VDC   1 x 4-pole bayonet plug Industrial Fig. 31 1) Contact closes when filling level is at minimum...
  • Page 46 15.10 CL_-__XXY/Z_-X___-___X-XXX(W)(W)_ Table 34 Connection diagram valid for pumps with the following equipment features    1 x square plug (3+PE) Pushbutton additional lubrication 24 VDC   Industrial Fig. 32...
  • Page 47 15.11 CL_-__XXX_-X___-___X-XXX(W)(W)_ Table 35 Connection diagram valid for pumps with the following equipment features    1 x square plug (3+PE) 24 VDC Industrial Fig. 33...

  • Page 48: China Rohs Table

    15.12 China RoHS table Table 36...
  • Page 49 skf.com/lubrication ® SKF is a registered trademark of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2021 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.

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