Lincoln SKF P653S User And Maintenance Instructions
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Lincoln SKF P653S User And Maintenance Instructions

Electric operated centro–matic pumps
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User and maintenance instructions
Electric operated
Centro–Matic PS pumps
 V
or / V AC, – Hz
Date of issue
October 
Form number

Version

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  • Page 1 User and maintenance instructions Electric operated Centro–Matic PS pumps  V or / V AC, – Hz Date of issue October  Form number  Version ...

  • Page 2: Table Of Contents

    Operating mode ........ Lincoln list of lubricants ....... ...

  • Page 3: Ec Declaration Of Incorporation

    – .. – .. – .. – .. – . – .. – ... – .. – .. I, the undersigned of Lincoln Industrial Corporation, do hereby declare that the equipment specified above, in its intended use, conforms to the requirements of the above EC Directive(s).
  • Page 4 I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment specified above, in its intended use, conforms with the Essential Health and Safety Requirements of U.K. legislation Supply of Machinery (Safety) Regulations  No.  Annex I, Declaration of Incorporation by the time of placing it on the market.

  • Page 5: Safety

    Explanation of signal Safety NOTE* words for safety Do not operate equipment without Read and carefully observe these installation wearing personal protective gear. instructions before installing/operating/ Wear eye protection. Protective troubleshooting the assembly. The assembly equipment such as dust mask, nonskid must be installed, maintained and repaired safety shoes, hard hat, or hearing pro- NOTE...

  • Page 6: Operation, Maintenance And Repair

    Operation, WARNING CAUTION   maintenance and Pump PS must be installed by Do not over fill reservoir. Extreme qualified personnel. Connection of pressure can cause reservoir to explode. repair  V AC must be done according to Failure to comply may result in personal National Electrical code.

  • Page 7: Installation

    – should not be modified or made ineffective – should only be removed for purpose of installing system – must be replaced after removal • Use only original Lincoln spare parts or parts approved by Lincoln. NOTE Follow vehicle manufacturer installation instructions regarding all drilling and welding procedures (i.e.

  • Page 8: Description

    • Pump is capable of supplying lubricants • Develop maximum pressure up to power plants. up to NLGI . Refer to Lincoln list of   psi ( bar) with pressure PS pump is designed for single line (S) lubricants, page  for list of recom- switch and up ...

  • Page 9: Specifications

    . lbf-ft ( Nm) ) See list of approved and recommended lubricants († page ). Contact Lincoln if lubricant is not in list. ) Lubricant output is measured at + °F (+ °C) and backpressure   psi ( bar). Different pressures, temperature and grease can change output results.
  • Page 10 Table  (continued) Specifications (continued) Weights –l reservoir with  pump elements K, without pressure relief valve, empty Pump PS without connecting cable . lb (. kg) Pump PS version A . lb (. kg) Pump PS version A . lb (. kg) –l reservoir, standard Pump PS without connecting cable ....
  • Page 11 Diagram  Identification code PS pump PS –  – – – –  – A – AS Pump model, basic Reservoir size and configuration  =  l, transparent plastic  =  l, transparent plastic  =  l, transparent plastic ...

  • Page 12: Operation

    Operation Lubrication cycle/ pressurization Pump • Motor turns cam () clockwise to start lubrication cycle. As soon as pump starts to operate, display rotating Drive segment is turning clockwise also († Fig. , page ). Maximum time • Pump housing consists of following to build preset pressure is ...
  • Page 13 Fig.  Fig.  Display during braking application of Venting in vent valve pump motor Fig.  Display during change of moving direction Item Description of pump motor  Venting element . Inlet hole . Outlet hole  Plunger, venting Fig.

  • Page 14: Pump Element

    Pump element Fig.  • Pump element († Fig.  and Fig. ) is a single stroke spring biased pump. Motor drives eccentric (). Eccentric is in constant contact with plunger (). • Compression spring () is pushing plunger () to open lubricant passage to create vacuum to prime pump with lubricant from reservoir.

  • Page 15: Pressure Control/Hold Time/Vent Cycle

    Holding time (H) Pressure control/ Pump with internal and external pressure switch • Holding time H remains until both hold time/vent cycle internal and external pressure switches Internal pressure switch closes at are closed and then vent cycle takes place. Pump with internal pressure ...

  • Page 16: Pump With Internal And External Pressure Transducer

    Holding time (H) – lasts for Holding time (H) Holding time (H)  seconds • Internal pressure transducer must reach • Holding time H will remain until • At end of  seconds, if internal pressure   psi ( bar) and stay above internal pressure transducer is above transducer is above ...

  • Page 17: Vent Cycle

    Vent cycle Pump with CAUTION  follower plate Remove any air trapped under follower • After pump completes preset hold time plate. Grease must be in full contact with and pump maintains specified pressure, surface of follower. See Air expel controller initiates vent cycle.

  • Page 18: Grease Reservoir Full Of Grease

    Grease reservoir full Fig.  of grease Pump without follower plate Switching parts of low–level control for grease (reservoir filled) • Stirring paddle rotates clockwise during lubrication cycle († Fig. ). • Pivot bracket of stirring paddle (B) is completely submerged into grease and grease resistance to paddle rotation guides bracket with round magnet () inward to orbit (A).

  • Page 19: Keypad And Display

    Keypad and display Operating mode corner indicates ignition switch is open († Fig. ). If ignition switch is open and • Only one segment ON in lower right-hand right segment is flashing, indicates a fault Test display of condition. Close ignition switch display to membrane keypad indicate what type of fault has occurred.
  • Page 20 Fig.  Display of holding time Display indicates holding times when pump reaches preset pressure. Fig.  Display of low–level indication Low–level control Display flashes LL in event of low–level signal. NOTE Current operating cycle completes if low–level signal occurs during lubricat- ing time.

  • Page 21: Malfunctions

    Malfunctions Fig.  Fig.  Display of malfunction E fault: Operator key to trigger additional • Pump switches off immediately if there is Failure to vent at pump lubrication cycle no feedback from pressure switch or pressure transducer within  minutes of pumping time.
  • Page 22 Table  Factory settings Programming steps Factory setting Description P Pause time –  to  hours  Pause time –  to  minutes Output of both fault relays no (normally open) nc (normally closed) Two options for signaling a fault o...

  • Page 23: Acknowledge Fault Signal

    Acknowledge fault Fig.  signal Display Press • Flashing display changes into continuous light by pressing button (acknowledging). By acknowledging fault signal, flashing E, E, E, E or LL changes into <  seconds permanent light. • Messages that have been acknowledged but have not yet been remedied, will flash again after pump is switched off and on again.

  • Page 24: Program Pump

    Program pump Step  Step  Program mode: Display Display Pump with pressure switch Press Fig.  Press Function Key for modifying parameters in >  seconds programming step Display Key for switching to next programming step Setting of pause time P P: Setting hours NOTE (hours) and P...
  • Page 25 Step  Step  Step  Display Press Display Press Display Press Factory Setting Display Press Display Press Display Press P: Setting minutes P: Programming of output P: Two options for signaling signal for both alarm relays fault condition with alarm •...
  • Page 26 Step  Step  Display Display Press Press Factory Setting Complete program Display Press Press button. P – is displayed. NOTE Program must be completed to save new values. P: Programming pump • Press key (additional lubrication) to to start with pause time (SP) complete programming and save entered parameters.

  • Page 27: Program Mode: Pump With Pressure Transducer

    Program mode: Pump with pressure transducer Complete Step  through  (page  and page ) of pump with pressure switch Step  Step  Step  Display Press Display Press Display Press NOTE NOTE NOTE P only appears if pump has internal P...

  • Page 28: Review Of Pump Parameters

    Review of pump parameters Fig.  Fig.  Display Press Display After one second  (hours) Fig.  Display After one second  (minutes) Fig.  Press button >  seconds. Display After one second NOTE Following display sequence is shown once.

  • Page 29: Operating Mode

    Operating mode Fig.  Fig.  After one second. After one second. Only appears if pump has an internal and NO = Both relay contacts are normally closed. external pressure transducer. Setting where external transducer will open. Fig.  After one second. After one second.

  • Page 30: Lincoln List Of Lubricants

    Proven lubricants († Table , Table , lubrication system caused by page , and Table , page ) have chemical or biological changes been tested by Lincoln with regard to of lubricant used. pumpability and venting behavior. Lincoln • damages due to incompatibility with can recommend them for application up to other materials.
  • Page 31 Ceran AD Ca–complex + Total Ceran LT Ca–complex – – Total Ceran WR Ca–complex + – Zeller and Gmelin Divinol Lithogrease G  Li–complex + – NOTE Consult Lincoln or Lincoln distributor/ representative before using lubricants with solid additives. ...
  • Page 32 Al–complex + – Total Lubriplate FGL  Al–complex + – Tribol Molub–Alloy FoodProof – FM Al–complex + – Tribol Molub–Alloy  high–temperatures grease PTFE +  NOTE Consult Lincoln or Lincoln distributor/ representative before using lubricants with solid additives. ...

  • Page 33: Refill And Maintenance

    Refill and CAUTION  Pump was tested and shipped with maintenance small amount of grease. Flush pump before connecting it to system to prevent possible contamina- Pump with tion of pumped grease. follower plate Failure to comply may result in personal injury or damage to component.

  • Page 34: Connections For  V  Pump

    Diagram  Connections for  V  pump Pressure transducer Internal V  Red  Display . † . V    Neutral (if used) Ignition  Signal switch switch    Black Pressure  – switch Pump on light ...

  • Page 35: Wiring Connections For - V Ac / Hz  Pump

    Diagram  Wiring connections for – V AC / Hz  pump X  Black Black L  A fuse White  Blue Neutral  V DC Grounding Green Green/yellow Wire X  Brown   V DC Pressure  ...

  • Page 36: Jumper Settings For PS Pump Pcb

    Diagram  Jumper settings for PS pump PCB F – Fault relay for low level S – Industrial (AC) TC – Time control F – Fault relay for pressure M – Mobile ( CC – NA Without jumper – time control ...

  • Page 37: Centro-Matic System Schematic With PS Pump

    Diagram  Centro-Matic system schematic with PS pump To bearings To atmospere End of line P.S. or P.T. optional P.S. P.T. PS pump To bearings Item Description  Pump housing ( pump elements)  Motor  Controller, key board with display ...

  • Page 38: Pump Mounting Template

    Diagram  Pump mounting template 8.2 in (208 mm) 7.1 in (180 mm) 1.4 in (36.5 mm) ) Upper edge of pump ...
  • Page 39 Fig.  Dimensions - PS,  l reservoir 0.433 in (11 mm) 5.85 in (174 mm) 7.1 in (180 mm) 9.25 in (235 mm) 9.45 in (240 mm) Reservoir with follower plates: AC / A = . in (. mm) Reservoir with follower plates: / A...
  • Page 40 Fig.  Dimensions - PS,  l reservoir 0.433 in (11 mm) 6 in (154,5 mm) 7 in (180 mm) 9 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / B = . in ( mm) Reservoir with follower plates: / B...
  • Page 41 Fig.  Dimensions - PS,  l reservoir 6.3 in (160 mm) 0.41 in (10.4 mm) 21.67 in (550.5 mm) 0.43 in (11 mm) 6 in (154.5 mm) 7 in (180 mm) 9.25 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / C...
  • Page 42 Fig.  Dimensions - PS,  l reservoir 6.3 in (160 mm) 0.4 in (10.4 mm) 27 in (685.5 mm) 0.43 in (11 mm) 6 in (154.5 mm) 7 in (180 mm) 9 in (235 mm) 9.5 in (240 mm) Reservoir with follower plates: AC / D...
  • Page 43 Fig. IPB  Pump without follower 56 or 67 ...
  • Page 44 Fig. IPB  Pump with follower ...

  • Page 45: Parts List

    Parts list – Housing and reservoir, PS pump with follower Item Description Part no. Qty.  Housing --   Motor, drive  V    Intermediate bottom -- *   Pinion gear, drive    Threaded sleeve --...
  • Page 46 Parts list – Housing and reservoir, PS pump with follower Item Description Part no. Qty.  Reservoir,  l w/ vent tube and labels --  Reservoir,  l w/ vent tube and labels --  Reservoir,  l w/ vent tube and labels --...
  • Page 47 Fig. IPB  Pump without follower 56 or 67 37 or 55 ...
  • Page 48 Fig. IPB  Pump without follower ...
  • Page 49 Parts list – Housing and reservoir, PS pump without follower Item Description Part no. Qty.  Housing -- *   Motor, drive  V    Intermediate bottom -- *   Pinion gear, drive    Threaded sleeve --...
  • Page 50 Parts list – Housing and reservoir, PS pump without follower Item Description Part no. Qty.  Proximity switch --   Stirring paddle assembly --   Screw, hex, . M  ×  C --   Support sleeve,  l reservoir --...

  • Page 51: Troubleshooting

    Troubleshooting Mode of failure Solution Pump motor does not run. No green right corner segment lit on Check power supply and fuses. display († Fig. , page ). Pump does not deliver lubricant but runs if manual lube switch () Connect ignition or machine switch per electrical schematics (†...

  • Page 52: Warranty

    ® SKF, Lincoln and Centro–Matic are registered trademarks of the SKF Group. © SKF Group  The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.

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