Lincoln SKF FlowMaster II User And Maintenance Instructions
Rotary driven 220/380–420 v ac, 50/60 hz, 3 phase electric pump
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Summary of Contents for Lincoln SKF FlowMaster II
- Page 1 User and maintenance instructions FlowMaster II rotary driven 220/380–420 V AC, 50/60 Hz, 3 phase electric pump Models 85745 (120 lbs), 85746 (400 lbs) series “A” Date of issue May 2023 Form number 404455 Version...
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Page 2: Table Of Contents
Contents Declaration of Conformity * ..U.K. Declaration of Conformity * ..Safety * ......Description. -
Page 3: Declaration Of Conformity
I, the undersigned of Lincoln Industrial Corporation, do hereby declare that the equipment specified above, in its intended use, conforms to the requirements of the above directives and harmonized standards at the time of placing the above product on the market. -
Page 4: U.k. Declaration Of Conformity
2010:2617) I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment specified above, in its intended use, conforms with all requirements of the U.K. legislation Supply of Machinery (Safety) Regulations 2008 No. 1597 by the time of placing it on the market. -
Page 5: Safety
Safety * Explanation of signal CAUTION Do not operate equipment without words for safety wearing personal protective gear. The assembly must be installed, maintained Wear eye protection. Protective and repaired exclusively by persons familiar equipment such as dust mask, non-skid with the instructions. -
Page 6: Description
Description Appropriate use Inspection FlowMaster II rotary AC electric pump uses All pump models are exclusively designed If over pressurizing of equipment is believed an AC motor and a two stage planetary to pump and dispense lubricants using elec- to have occurred, contact factory authorized gear drive. -
Page 7: Control Wiring Diagram
Fig. 1 NOTE Control wiring diagram Motor starter is required along with proper over current protection. Optional vent valve and motor starter coil must have voltage rating as required by system controller. NOTE Overload protection must be provided as required by local codes and regulations. -
Page 8: Pump Dimensions
Fig. 3 Pump dimensions 16.07 in 8.78 in (408 mm) (223 mm) 13.91 in 3.78 in (353 mm) (96 mm) 2.72 in 2.27 in (69 mm) (58 mm) Ø 1.25 in (Ø 32 mm) 4.25 in (108 mm) 2.75 in (70 mm) 6.75 in (171 mm) -
Page 9: Installation
Fig. 4 NOTE Pump was tested in lightweight oil left in Typical installation to protect pump from corrosion. Flush pump before connecting it to system to prevent contamination of grease with residual oil. NOTE Typical installation († fig. 4) is only for selecting and installing system components. - Page 10 Table 3 WARNING NOTE Do not exceed maximum stated If it is necessary to drill mounting holes Electric FlowMaster II pump pressure. Install high pressure shut-off into reservoir cover, refer to fig. 3, 380–420 V AC, 50 Hz 19:1 ratio, 2 stage valve (79) rated to 5 000 psi (345 bar).
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Page 11: Operation
Operation Crankcase oil service interval • Check oil level after every 750 hours of machine operation, or monthly. WARNING • Change oil after every 2 000 hours of Do not exceed maximum stated machine operation or every year. pressure. Install relief valve to ensure •... -
Page 12: Disassembly
Disassembly 12 Remove shaft adapter (73). 25 Using rubber mallet and piece of brass or 13 Using a pick, remove gear other suitable piece of soft metal, tap on box o-ring (38). crank rod (7) inside housing (37). Pump 14 Loosen screws (44) holding 26 Pull eccentric (5) and crank rod (7) out of shaft cover (46) on pump top of pump housing (37). -
Page 13: Crankrod And Eccentric
Crankrod and 6 Remove steel backup ring (17). 18 Turn tool counter-clockwise to remove 7 Place plunger link rod (20) in a vise. lower bushing and plunger (24) from eccentric 8 Using open-ended wrench, loosen plunger link rod (20). plunger link rod (20) and remove from 19 Remove plunger (24). -
Page 14: Crankrod
Crankrod Fig. 12 1 Using hex head wrench, loosen and remove flat head screws (1) from eccentric (5) († fig. 12). 2 Remove counterbalance weights (2). 3 Remove outer (3) and inner (4) retaining ring from both sides of crank rod (7). 4 Place crank rod (7) on supplied 2 (63,5 mm) diameter steel pipe. -
Page 15: Assembly
Assembly Pump 14 Apply threadlocker to threads of upper bushing and plunger end (10). 1 Install ball (23) into lower bushing and 15 Thread upper bushing and Crankrod and plunger (24) († fig. 13). plunger end (10) into outlet pin (8). 2 Insert check rod (22) into 16 Torque to 110–125 in-lbf eccentric... - Page 16 31 Slide lower bushing and plunger (24) 41 Insert bronze bearing (56) into NOTE into reciprocating tube (25) with housing tube (60). For ease of installation of lower cup, use o-ring (27) near bottom of 42 Position crankrod assembly (7) over top small piece of tubing to slide lower cup reciprocating tube (25).
- Page 17 44 While aligning key (39) on shaft (40) with 56 Install four gear box mounting 67 Install screws (33) with o-rings (34) into eccentric key way (5), slide shaft (40) into screws (69) and washers (70) in gear pump cover (35). eccentric (5) (†...
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Page 18: Troubleshooting
Troubleshooting Condition Possible cause Corrective action Pump does not run. Pump is seized or damaged. Disassemble pump and repair any parts that are damaged or worn. Incorrectly wired. Check wiring diagram. Pump speeds up or runs erratically. Low level of grease or reservoir is empty. Fill reservoir. - Page 19 Fig. IPB 1...
- Page 20 Fig. IPB 2...
- Page 21 Fig. IPB 3...
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Page 22: Parts List
Parts list Item Description Part Quantity Item Description Part Quantity Flat head screw ( -28 x 1 270635 Woodruff key 272560 Counter weight 272197 Pump shaft 277397 Retaining ring 270609 Retaining ring 272561 Retaining ring 270608 Ball bearing 272556 Crank eccentric 270666 Shaft seal 272554... -
Page 23: Repair Kits
Repair kits Tool and consumable list Kit number 275186 in open end wrench in open end wrench Item Description Part Quantity in open end wrench 12 in adjustable wrench O-ring (nitrile) 34255 in hex head wrench Upper bushing and plunger 275000 in hex head wrench Backup washer... -
Page 24: Warranty
| lincolnindustrial.com ® SKF and Lincoln are registered trademarks of the SKF Group. © SKF Group 2023 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
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