Eaton Green Motion DC 22 Installation Manual
Ev charger
Hide thumbs
Also See for Green Motion DC 22:
- Training (65 pages) ,
- User manual (20 pages) ,
- Installation manual (48 pages)
Subscribe to Our Youtube Channel
Related Manuals for Eaton Green Motion DC 22
Summary of Contents for Eaton Green Motion DC 22
- Page 1 Green Motion DC 22 and DC 22 Mobile EV charger Green Motion DC 22 and DC 22 Mobile Installation manual...
- Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
-
Page 3: Table Of Contents
5.1 Positioning the Green Motion DC 22 EV charger ....... . - Page 4 8.1 How to open/close the Green Motion DC 22 EV charger housing ......
-
Page 5: Introduction
Eaton technical support representative or a professional installer. There are no user serviceable parts inside the Green Motion DC 22 EV charger. Failure to observe the above will void the guarantee provided and Eaton cannot be held legally accountable. -
Page 6: Field Of Applications
The actual power output may vary due to external factors, such as the available grid power, capacity of the electrical installations and the electric vehicle model. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 7: Symbols Used In This Manual
The notes preceded by this symbol relate to technical issues and ease of operation. The EU Directive on Waste Electrical and Electronic Equipment (WEEE). GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 8: Conventions Used In This Document
1.3 Conventions used in this document This manual adopts the following type conventions and acronyms to refer to Green Motion DC 22 EV charger or its parts: ALL CAPITALS highlight critical points that require careful attention. All abbreviations used in this document are listed in Table 2. -
Page 9: Cautions
Eaton sales representative. The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies. -
Page 10: Suggested Protections During The Installation
Avoid touching internal or external parts normally live while the system is powered on. Cables and connections must always be secured, in good condition, insulated and suitably sized. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 11: Electromagnetic Fields And Interference
Accidentally disconnecting the quick connectors while the equipment is operational or Take care and restrict access to the installation area. making incorrect connections can produce electrical arcs. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 12: General Description
532 mm (1.9 inch) (20.9 inch) RFID Description Color touchscreen display RFID reader LED indicator Cable glands Mounting holes Optional cable entries (knockout holes) GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 13: Left And Right Views
CCS cable gland Alternative cable entry for input power cable Screws for securing the front door Emergency stop button Alternative cable entry for the Ethernet cable GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 14: Types Of Cables
2. CHAdeMO. This cable is optional. The maximum power of the Green Motion DC 22 EV charger is 22 kW. However, the actual charging power may vary due to external factors such as the available grid power, capacity of the electrical installations, thermal conditions and EV model. -
Page 15: Green Motion Dc22 Mobile
984 mm (38.7 inch) 28 mm (1.1 inch) 679 mm (26.7 inch) 125 mm (5 inch) Description Top view Front view Angle view GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 16: Relevant Information Prior To The Installation
CCS plug, cable, plug holder, • CCS and CHAdeMO plugs, cables, plug holders, • Screws, cable glands and cable gland cap, • Wall-mount gaskets (four pieces). • GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 17: Dimensions And Weight
4.3 Dimensions and weight The table below shows the dimensions and weight of the Green Motion DC 22 EV charger. Table 5. Dimensions and weight of Green Motion DC 22 EV charger EV charger EV charger dimensions (H x W x D) in mm... -
Page 18: Lifting, Transportation And Unloading Instructions
Before commissioning, ensure that the external casing of the unit is in good condition and free from damage sustained during transportation. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 19: Mounting And Installation
EV chargers with respect to parking spaces. As shown in the following Figure, Eaton recommends installing the EV charger at the front and center of the parking space, and each EV charger should serve one parking space. - Page 20 Figure 8. Alternative positioning of EV chargers Description EV charger The minimal distance recommended between the EV chargers positioned back-to-back is 600 mm. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
-
Page 21: Mounting On The Wall
Figure 9. Green Motion DC 22 EV charger with installation distances 300 mm 300 mm (11.81 inch) (11.81 inch) RFID Description Green Motion DC 22 EV charger Floor Plug holder GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... - Page 22 (see Figure 11). Figure 11. Installation site with the protruding screws Step 3. Mount the unit onto the screws, temporarily using them as holders. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
- Page 23 See Figure 12. Mount the plug holder(s) at a height between 1000 mm and 1100 mm from the ground level, for optimal accessibility. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
- Page 24 CCS plug holder - Front view CHAdeMO plug holder - Front view CCS plug holder - Side view CHAdeMO plug holder - Side view GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
-
Page 25: Mounting On The Floor-Mount Pedestal (Optional)
Concrete base Opening for electrical cables M10 stainless steel threaded rods Top view of the concrete base Overview of floor-mounted pedestal on concrete base. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... - Page 26 Be careful not to break the emergency stop button on the bottom of the charger when mounting the unit to the backplate. Figure 16. How to fix the unit on the backplate of the floor-mount pedestal GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
- Page 27 Step 3. Securely lock the four M6 screws. Step 4. Drill 2x Ø7 holes in the bottom of the housing of the Green Motion DC 22 EV charger on the places corresponding with the holes in the floor-mount pedestal and clean the metal shavings. See Figure 17.
- Page 28 630 mm (24.8 inch) (10.4 inch) 398 mm (15.6 inch) 540 mm (21.2 inch) 324 mm (12.7 inch) 200 mm 440 mm (17.3 inch) (7.8 inch) GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
-
Page 29: Electrical Connections And Wiring
Eaton recommends that DC EV chargers installed in a TT system are equipped with an RCD upstream in accordance with IEC 60364-7-722. Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364-7-722. - Page 30 Figure 20. Green Motion DC 22 EV charger wiring Description Grid Circuit breaker RCD (optional) Green Motion DC 22 EV Charger RFID GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
- Page 31 A detailed connection diagram of the Green Motion DC 22 EV charger in Figure 21 shows the main components, including the input filtering and surge protection, power module, and the charging outputs. Figure 21. Detailed connection diagram of the EV charger...
-
Page 32: Remote Shutoff Dc
DC charger. Step 6. Carefully attach the cables with the ones already present and close the Green Motion DC 22 EV charger. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 33: Electrical Connection And Terminals
Alternative cable entry for input power cable Cable entry for the ethernet cable when mounted on pedestal Alternative cable entry for the Ethernet cable Emergency stop button GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 34: Earth Connection (Mandatory)
Verify the electrical continuity between the front door and the EV charger housing. Check for continuity by measuring between areas not covered by insulating material (paint, rubber, dirt, etc.) GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 35: Indicators And User Interfaces
Breathing orange light Updating stage Error in charging / Hardware fault /Emergency Red light on switch on No light + flashing red light Integrity check failed GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 36: Color Touchscreen Display
6.5.1 Color touchscreen display Green Motion DC 22 EV charger is equipped with a color touchscreen display located on the front door. See Figure 1. Table 9 provides examples of the screens. Due to continuous improvement, it is possible that changes will be implemented in the future to enhance the user experience. - Page 37 See Figure 3. Open door detected. The door needs to be closed before starting a new charging session GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com...
-
Page 38: Commissioning
Step 3. Visit the link or scan the QR code to fill out the installation checklist form at: https://content.eaton.com/en-gb-installation-checklist-ev-chargers Figure 26. QR code for installation checklist online form GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 39: Online Station
EV charging stations network. Refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details. The Green Motion DC 22 DC EV charger communicates with the remote database via the cloud infrastructure. Figure 27. Simplified illustration of Green Motion DC 22 EV charger communication... - Page 40 Please refer to Chapter 8.1 of this manual on how to open the Green Motion DC 22 EV charger housing. It is possible to configure the network settings of the router located inside the EV charger. The router is located inside the EV charger, mounted on the DIN rail on the front door of the housing as shown in Figure 28.
-
Page 41: Configure An Online Station Via Lan Network
7.2.1 Configure an online station via LAN network The EV charger router is pre-configured. However, some final setup steps are required to complete the installation. If you face any difficulties during setup, you can contact Eaton technical support for assistance via email at BGTechSupport@eaton.com. -
Page 42: Configure An Online Station Via Sim Card (Optional)
BGTechSupport@eaton.com. The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager. Sometimes the SIM PIN can create connection issues. If this happens, please contact your Eaton service representative. -
Page 43: Closing The Front Door After Configuration Of Online Station
WARNING – Not closing and securing the front door after configuring the online station can lead to electric shock hazards. Please refer to Chapter 8.1 of this manual on how to close the Green Motion DC 22 EV charger housing. 7.3 How to start charging To start the charging session, simply connect the appropriate charging cable to the electric vehicle socket. -
Page 44: Emergency Stop Button
7.4 Emergency stop button The emergency stop button is located on the bottom left side of the Green Motion DC 22 EV charger, as per Figure 32. Push the button in case of emergency. Figure 32. Location of the emergency stop button... -
Page 45: Maintenance
Step 1. Loosen and remove the screw located on the top-right side of the front door, using the T20 screwdriver. Figure 33. Location of the screw at the top of the unit GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 46: How To Set The Unit As Out Of Order
Figure 35. The unit with the door open 8.2 How to set the unit as out of order The Green Motion DC 22 EV charger can be set as out of order by following the steps below: 1. On site method: Press the emergency stop button. -
Page 47: Replace The Sim Card
Figure 36. Location of the filter on the left side of the unit Step 3. Please screw the new filters behind the air flow grid. Step 4. Close the front door and restart the unit. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 48: Dismount
Eaton is not responsible for the transportation of the device to the collection point or recycling center. GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 49: Troubleshooting
The emergency stop button is located underneath the EV charger’s main case. Pull it out until it clicks into open position. If the unit was set as out of order, it is possible now to change the physical status directly from the Eaton Charging network manager. -
Page 50: Technical Data
The labels must NOT be hidden with foreign objects (rags, boxes, equipment, etc.); they must be periodically cleaned and always kept clearly visible. Figure 37. Location of the rating plate Description Rating plate GREEN MOTION DC 22 AND DC 22 MOBILE EV CHARGER INSTALLATION MANUAL MN192004EN January 2024 www.eaton.com... -
Page 51: Technical Datasheet
The latest version of the technical datasheet is available for download from www.eaton.com/greenmotiondc22. The Green Motion DC 22 EV charger complies with the standards listed in the Table 11. Table 11. List of standards the Green Motion DC 22 EV charger complies with... - Page 52 Chemin de Maillefer 61 1052 Le Mont-sur-Lausanne SWITZERLAND eaton.com/greenmotiondc22 Follow us on social media to get the © 2024 Eaton Eaton is a registered trademark. latest product and support information. All Rights Reserved Publication No. MN192003EN All trademarks are property January 2024...
Need help?
Do you have a question about the Green Motion DC 22 and is the answer not in the manual?
Questions and answers