Eaton Green Motion GMDC50-CCS User Manual
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Eaton Green Motion GMDC50-CCS User Manual

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Eaton® Green Motion DC EV Charger
50 – 150 kW DC Electric Vehicle Charger
User's Manual
p/n: P-164001189
Revision 01

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  • Page 1 Eaton® Green Motion DC EV Charger 50 – 150 kW DC Electric Vehicle Charger User’s Manual p/n: P-164001189 Revision 01...
  • Page 2 Please read this manual, which details the installation and operation processes for your new Eaton product. Thank you for choosing Eaton! ©Copyright 2024 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
  • Page 3 7 7 M M a a i i n n t t e e n n a a n n c c e e ..........................................................4 4 9 9 7.1 Filter Replacement............................ 51 Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 4 1 1 0 0 W W a a r r r r a a n n t t y y ............................................................5 5 9 9 Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 5 Figure 15. LED Status Indicators and Location ....................40 Figure 16. DC EV Charger Display — Real-Time Charging Details................47 Figure 17. Emergency Power Off (EPO) Button Location ..................48 Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 6: Table Of Contents

    Operation ............................ 56 Table 13. Environmental ..........................56 Table 14. User Interface and Control Parameters....................56 Table 15. Agency Standards.......................... 57 Table 16. Communication Protocols ....................... 57 Table 17. Physical Information........................58 Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 7 Simply approach the charge station, scan the QR code and the phone will automatically open the station information on a web page. For detailed information on the Eaton Charging Network Manager, review the latest version of the Eaton CNM Site Host Guide: Eaton Charging Network Manager Site Host Guide.
  • Page 8 Introduction Figure 1. Eaton Green Motion DC EV Charger Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 9: Table 1. Fleet Vehicle Estimated Charging Times

    Peterbilt 220EV 56.4 225.6 Peterbilt 520EV 55.4 221.6 Peterbilt 579EV Volvo VNR 47.4 189.6 Zevo 600 29.6 118.4 NOTE Charging times and values are based on 2023 model year specifications. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 10 D D C C C C h h a a r r g g e e r r C C o o m m p p o o n n e e n n t t s s The Eaton Green Motion 50 - 150 kW DC EV Charger is a stand-alone cabinet electric vehicle charging station.
  • Page 11 U U s s i i n n g g T T h h i i s s M M a a n n u u a a l l This manual describes how to install and operate the Eaton Green Motion 50 - 150 kW DC EV Charger. Read and understand the procedures described in this manual to ensure trouble-free installation and operation.
  • Page 12 E E q q u u i i p p m m e e n n t t R R e e g g i i s s t t r r a a t t i i o o n n Please visit www.eaton.com/pq/register to register your new Eaton Green Motion 50 - 150 kW DC EV Charger. Model Number: Serial Number:...
  • Page 13 Eaton Green Motion 50 - 150 kW DC EV Charger system. Read all instructions before operating the equipment and save this manual for future reference. The Eaton Green Motion 50 -150 kW DC EV Charger system is designed for outdoor usage. The product is a sophisticated power system and should be handled with appropriate care.
  • Page 14 Lockout/Tagout (LOTO) and protection measures shall be utilized to ensure safety of the operators. Follow all Eaton safety protocols during maintenance and repair operations. WARNING: The charger requires an approved air filter to prevent large foreign objects or debris from blocking the module air duct.
  • Page 15 Electrical equipment should only be installed and operated by qualified personnel. The equipment should only be serviced and maintained by qualified Eaton personnel. No responsibility is assumed by our company for any consequences arising out of the use of this material.
  • Page 16 P P r r e e p p a a r r i i n n g g t t h h e e S S i i t t e e For the Eaton Green Motion DC EV Charger to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual.
  • Page 17 In Canada, the charger cable length is 15.7’ (4800mm). The operating radius of the charger is detailed in Figure Figure 4. Charger Operating Radius Standard Configuration Canadian Configuration 24.6’ (7500mm) 24.6’ (7500mm) 15.7’ (4800mm) 15.7’ (4800mm) Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 18 N N O O T T E E 2 2 Clearance dimensions are published for airflow and service access only. Consult with the local safety codes and standards for additional requirements in your local area. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 19 [674] 9.685” [246] FRONT Enclosure Base Front (viewed from above) Door Dimensions are in inches [millimeters] NOTICE: The reserved bolts for the concrete base must be exposed at least 30mm Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 20 31” (790mm) Minimum 32" [800] EARTH below ground, minumum Pipe diameter = 5.9" [150] minimum Concrete Pad Side View 22” (560mm) Minimum Top Down View Dimensions are in inches [millimeters] Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 21 34” (850 mm) 2x protective bollards to protect the front side of the DC Charger. Optional 2x Bollards to protect the rear of the unit as needed. Dimensions are in inches (millimeters) Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 22 Installation Plan and Unpacking Figure 9. Protective Bollard (Guard Post) — Front View Bollards (Safety Guard Posts) Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 23: Table 2. General Ac Input Specifications

    480V Input voltage B 277V The Eaton Green Motion 50 - 150 kW DC EV Charger must be wired with a grounded WYE input, as shown in Figure N N O O T T E E The DC EV Charger communicates between the charger and the vehicle to monitor and adjust the charging current between the charger and the vehicle to maximize efficiency, minimize charging times, maintain safe operation, and provide fault detection.

  • Page 24: Table 3. External Wiring And Upstream Protection Requirements

    Circuit Breaker rating (A) Table 4. Input Terminal Hardware Specification Charger rating 50 kW 75 kW 100 kW 125 kW 150 kW Line cable terminal block Ground cable terminal block Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 25 • In accordance with the electrical installation standard IEC60364-7-722. Refer to local regulation. Figure 11. Power Grid to Charger Diagram Mains Grid Breaker with RCD Type A DC EV Charger Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 26: Table 5. Crate Packaging Dimensions

    Figure 12. DC EV Charger Transport Packaging Front View Angled View Packaging Only Packaging and Pallet Table 5. Crate Packaging Dimensions Model Name Feet [millimeters] 50 – 150 kW 3.05’ [930] 3.05’ [930] 6.84’ [2085] Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 27 Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
  • Page 28 Remove the left and right steel strip planks. • Remove the front and rear steel strip planks. • Remove all foam and other packing material. tongue buckle screw driver Step-A Step-B Step-C Step-D Step-E Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 29 There are two cases when removing the fixing screws between the charger and the pallet. CASE 1: When there is a large hole in the screw position of the base of the charger: Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 30 Installation Step 3 continued: CASE 2: When the hole in the screw position of the base of the charger is small and the socket cannot be inserted: Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 31 Installation Step 4: Lift the charger to the cement platform Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 32 Installation Step 5: Attach the charger to concrete pad Step 6: Connect the charger Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 33 After wiring is complete, inspect all electrical connections prior to energizing the charger. N N O O T T E E 2 2 When charger is powered on, the LCD screen will display the status of the charger. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 34 S S e e t t t t i i n n g g A A d d m m i i n n i i s s t t r r a a t t o o r r P P a a s s s s w w o o r r d d Select: Help > Administration > Enter Admin Password > Enter new password N N O O T T E E The initial password is eaton Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 35 OCPP (Open Charge Point Protocol) maintains communication between the charger and system network. Figure 14. Connect Network Cable — RJ45 Port Location • Open the front door • Insert network cable to the RJ45 port • Close the front door Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 36 System Configuration Step 1: Select: Help > Administration > Enter Admin Password > Network Settings Step 2: Connection Method Select “Ethernet”, then open DCHP Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 37 The URL of the cloud platform and the charger must be consistent, and the URL of each platform is inconsistent, so you need to fill in the URL according to the platform used by the user. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 38 After the customer cloud platform is created, reboot the charger and wait 1~2 minutes. If the signal icon is white as shown in the second image below, the charger has been successfully connected to the cloud platform. Connected to the cloud platform. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 39 C C e e l l l l u u l l a a r r N N e e t t w w o o r r k k S S e e t t t t i i n n g g s s The following instructions are only used when replacing the factory-installed Eaton ChargeLab CNM SIM card with an alternate CNM SIM card.
  • Page 40 System Configuration Step 2: Step 3: Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 41 System Configuration Step 4: Step 5: After the charger is powered on, set up 4G. Select: Help > Administration > Enter Admin Password > Network Settings Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 42 Step 6: Select: Connection Method Select “4G”. Step 7: Select: CPO Settings, then open CPO Mode, enter the OCPP URL Step 8: Select: About Equipment, set the product SN (serial number) Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 43 Step 10: Wait 1 minute. If the signal icon is white as shown in the second image below, the 4G module has successfully been configured. The 4G Module successfully configured. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 44 N N O O T T E E CPO (Charge Point Operators) is software that manages the charging transactions performed at the DC Charger. Select: Help > Administration > Enter Password > CPO Settings > CPO Mode Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 45 Q Q u u e e r r y y i i n n g g t t h h e e S S o o f f t t w w a a r r e e V V e e r r s s i i o o n n N N u u m m b b e e r r s s Select: Help > Administration Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 46: Table 6. Led Status Indicator States

    DC Charger LED (Left Connector / Right （Left / Center / Right） Connector） Ready/Ready Blue/Blue/Blue Operating / Ready White/White/Blue Charging / Ready Green/Blue/Blue Charging / Operating Green/White/White Charging / Charging Green/Green/Green Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 47 Ready / Loss of Power Only one charging port is out of order Blue/Blue/Red Operating / Loss of Power White/White/Red Charging / Loss of Power Green/Green/Red Charged / Loss of Power Green/Green/Red Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 48: Table 7. Dc Ev Charger Power Sharing Scenarios

    During simultaneous charging, after one of the two connectors finishes charging, full power is automatically restored to the other charger. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 49 Select the connector (See step 2-1) * If card is tapped first, you should see step 2-1. Step 2-1: • If card is tapped first, wait for processing and then choose a charging connector. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 50 The session can then be authorized by tapping your card or scanning the QR code and following the instructions on your mobile device. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 51 Step 3: Once the authorization is complete, the charging session will begin. Step 4: While the vehicle is charging, charging data can be viewed on the LCD screen via the touchscreen. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 52 NOTE If it is necessary to stop a charging session before it has been completed, touch the “ ” icon on the bottom right corner of the display. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 53 P P r r e e c c a a u u t t i i o o n n s s • If the screen shows a machine failure, do not operate, please contact Eaton or authorized service provider. •...
  • Page 54 Front View Emergency Power Off Button (aka Emergency Stop Button) N N O O T T E E If you press the button by mistake, simply turn the button to reset. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 55 During equipment maintenance, be sure to disconnect the AC power supply of the charger. During equipment maintenance, ensure necessary measures are taken to prevent the charger from being energized by mistake. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 56: Table 8. Dc Charger Maintenance Cycle

    Verify the emergency stop function regularly: check whether the emergency stop switch stops and prevents further operation of the charger. NOTE If the charger is used in a harsh environment, routine maintenance may be required at a greater frequency. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 57 1. Install the new filter and two fixing plates. 2. Tighten the two M6 bolts and three M4 nuts to secure the two fixing plates in place. 3. Close the front door. Step A Step B Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 58 C C h h a a p p t t e e r r 8 8 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g The Eaton Green Motion DC EV Charger is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur.
  • Page 59 Eaton service representative. N N O O T T E E For further information and support contact details, see paragraph 1.6 Getting Help. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 60: Table 9. Models

    Input Amp(s) No. Of 3 phases Phases AC Input 50/60 Hz Frequency AC Frequency ±10% Range AC Input Connection 3-Wire + PE, from grounded wye source Type (line cord/hard wire/etc) Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 61: Table 11. Electrical Output

    Max Output 100% power output at maximum operating temperatures listed below: Watts 75% power output at 55°C. Temperature Derating from max operating temperature to 55°C is linear. Derating Simultaneous Charges Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 62: Table 12. Operation

    Table 14. User Interface and Control Parameters RFID, QR Code User Access Control Ethernet; Cellular (4G LTE: AT&T, T-Mobile, Verizon) Network Interface Charging Status Indicator, 7" Touch Screen Display User Interface Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 63: Table 15. Agency Standards

    CCS (see 'Other Certifications' for protocol standards) OCPP1.6J - Core - Firmware Manager - Remote Trigger - Reservation Communication Protocol - Smart Charging OCPP1.6J Security - Security General - Security Profile 2 and Profile 3 Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...

  • Page 64: Table 17. Physical Information

    (lbs) Output Cable Length (ft) Standard: CCS1: 24.6' (7.5 m) (measured at Canada Installation: CCS1: 15.7’ (4.8m) exiting from enclosure) * Product specifications are subject to change without prior notice. Eaton Green Motion DC EV Charger User’s Manual P-164001189—Rev 01...
  • Page 65 C C h h a a p p t t e e r r 1 1 0 0 W W a a r r r r a a n n t t y y To view the Eaton Green Motion 50 - 150 kW DC EV Charger warranty please click on the link or copy the...
  • Page 66 P-16400118901 P-164001189 01...

This manual is also suitable for:

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