Eaton Green Motion DC 22 Installation Manual
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Eaton Green Motion DC 22 Installation Manual

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Summary of Contents for Eaton Green Motion DC 22

  • Page 1 Green Motion DC 22 EV charger Green Motion DC 22 Installation manual...
  • Page 2 Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

  • Page 3: Table Of Contents

    Positioning the Green Motion DC 22 EV charger ....... . .
  • Page 4 How to open/close the Green Motion DC 22 housing ....... .

  • Page 5: Introduction

    This manual contains important instructions that must be followed during installation, operation and maintenance of the Eaton Green Motion DC 22 EV charger. All instructions must be read before installing and operating the equipment. This manual should be retained for future reference. Please note that the Eaton Green Motion DC 22 EV charger must only be installed by professional and qualified personnel, i.e.

  • Page 6: Field Of Applications

    Read the instructions. These instructions are intended for professional installers. A professional installer must be an expert in the field and is therefore responsible for commissioning the system in accordance with the manufacturer’s instructions and local legislation. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 7: Conventions Used In This Document

    The EU Directive on Waste Electrical and Electronic Equipment (WEEE). 1.3 Conventions used in this document This manual adopts the following type conventions and acronyms to refer to Green Motion DC 22 EV charger or its parts: ALL CAPITALS highlight critical points that require careful attention.

  • Page 8: Cautions

    Eaton sales representative. The unit must not be subjected to any type of modification. Eaton declines any responsibility if the rules for correct installation are not respected, and it is not responsible for the system upstream or downstream of the equipment it supplies.

  • Page 9: Suggested Protections During The Installation

    Avoid touching internal or external parts normally live while the system is powered on. Cables and connections must always be secured, in good condition, insulated and suitably sized. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 10: Electromagnetic Fields And Interference

    Professional and qualified personnel must be an expert in the field, and are therefore responsible for commissioning the system in accordance with the manufacturer’s instructions and local legislation. If electromagnetic interference is detected, the professional and qualified personnel should contact an Eaton technical support representative using the email address BGTechSupport@eaton.com.

  • Page 11: General Description

    Title 3. General description The following images show different views of the Green Motion DC 22 EV charger. 3.1 Front and back views Figure 1. Front and back views of Green Motion DC 22 EV charger 49 mm 532 mm (1.9 inch)

  • Page 12: Left And Right Views

    Title 3.2 Left and right views Figure 2. Left and right views of Green Motion DC 22 EV charger Description Air flow grid 3.3 Top and bottom views Figure 3. Top and bottom views of Green Motion DC 22 EV charger...

  • Page 13: Types Of Cables

    2. CHAdeMO. This cable is optional. The maximum output power of the Green Motion DC 22 EV charger is 22 kW. However, the actual charging power may vary due to external factors such as the available grid power, capacity of the electrical installations, and EV model. For this reason, Eaton disclaims any liability concerning the actual power output.

  • Page 14: Relevant Information Prior To The Installation

    • CCS plug, cable, plug holder, • CCS and CHAdeMO plugs, cables, plug holders, • Screws, cable glands and cable gland cap, • Wall-mount gaskets (four pieces). • GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 15: Dimensions And Weight

    Title 4.3 Dimensions and weight The table below shows the dimensions and weight of the Green Motion DC 22 EV charger. Table 5. Dimensions and weight of Green Motion DC 22 EV charger Station Station dimensions (H x W x D) in mm...

  • Page 16: Lifting, Transportation And Unloading Instructions

    Please refer to local regulations and laws for transportation and handling of the equipment. Lifting Eaton packs and protects each component by using devices that ease its transportation and handling. These operations must be carried out by professional and qualified personnel specialized in loading and unloading components.

  • Page 17: Mounting And Installation

    EV chargers with respect to parking spaces. As shown in the following figure, Eaton recommends installing the EV charger at the front and center of the parking space, and each EV charger should serve one parking space.
  • Page 18 Alternative positions for the EV chargers are shown in Figure 7. If a wall is not available for mounting it is possible to use a floor-mounted column. Figure 7. Alternative positioning of EV chargers Description EV charger GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 19: Mounting On The Wall

    Figure 8. Green Motion DC 22 EV charger with installation distances 300 mm 300 mm (11.81 inch) (11.81 inch) RFID Description Green Motion DC 22 EV charger Floor Plug holder GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 20 Step 2. Install the four selected screws with flat washers into the wall, leaving them to protrude 10 mm from the surface (see Figure 10). Figure 10. Installation site with the protruding screws Step 3. Mount the unit onto the screws, temporarily using them as holders. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 21 See Figure 12. Mount the plug holder(s) at a height between 1000 mm and 1100 mm from the ground level, for optimal accessibility. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 22 Metal sheet cable support Wall CCS plug holder - Front view CHAdeMO plug holder - Front view CCS plug holder - Side view CHAdeMO plug holder - Side view GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 23: Mounting On The Floor-Mount Pedestal (Optional)

    115 mm (4.5 inch) Description Concrete base Hole for electrical cables M10 stainless steel threaded rods Top view of the concrete base Overview of floor-mounted pedestal on concrete base. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 24 Be careful not to break the emergency stop button on the bottom of the charger when mounting the unit to the backplate. Figure 15. How to fix the unit on the backplate of the floor-mount pedestal GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 25 Step 3. Screw in the four M6 screws and securely lock them with the flat washers. Step 4. Drill 2x Ø7 holes in the bottom of the housing of the Green Motion DC 22 EV charger on the places corresponding with the holes in the floor-mount pedestal and clean the metal shavings. See Figure 16.
  • Page 26 265 mm 630 mm (24.8 inch) (10.4 inch) 398 mm (15.6 inch) 540 mm (21.2 inch) 324 mm (12.7 inch) 200 mm 440 mm (17.3 inch) (7.8 inch) GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 27: Electrical Connections And Wiring

    Under certain circumstances, this can increase the cable cross-section and change the temperature resistance of the power supply line. Professional and qualified personnel must define the types of RCD and circuit breaker in accordance with local standards. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...
  • Page 28 DC leakage protection is provided by means of electrical galvanic separation and an internal Insulation Monitor Device. Eaton recommends that DC EV chargers installed in a TT system are equipped with an RCD upstream in accordance with IEC 60364-7-722. Eaton recommends that DC EV chargers installed in a TN system where a fire hazard is present are equipped with an RCD upstream in accordance with IEC 60364-7-722.
  • Page 29 Title A detailed connection diagram of the Green Motion DC 22 EV charger is in Figure 20 where output for power supply and charging cables are shown. Figure 20. Detailed connection diagram of the EV charger with external output of power supply and...

  • Page 30: Electrical Connection And Terminals

    Follow the next steps to connect the EV charger to the power supply: Step 1. Open the door of the EV charger. Please refer to Chapter 8.1 of this manual to open the Green Motion DC 22 EV charger housing.
  • Page 31 PE terminal •  Figure 22. AC grid connectors inside the Green Motion DC 22 EV charger L1 L2 L3 Be careful not to reverse the phases with the neutral. If this happens, the system might malfunction. GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 32: Earth Connection (Mandatory)

    DC 22 EV charger is properly attached. See the connection instructions shown in Figure 23. Figure 23. Ground wire between door and housing and to protective conductor PE GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 33: Commissioning

    7.2 Online station The Green Motion DC 22 EV charger uses a software management system, Eaton Charging network manager which controls the EV charging stations network. Refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details.
  • Page 34 WARNING - Any operation requiring the opening of the charger can lead to electric shock hazards. Please refer to Chapter 8.1 of this manual to open the Green Motion DC 22 EV charger housing. It is possible to configure the network settings of the router located inside the EV charger. The router is located inside the EV charger, mounted on the DIN rail on the front door of the housing as shown in Figure 26.

  • Page 35: Configure An Online Station Via Lan Network

    7.2.1 Configure an online station via LAN network The EV charger router is pre-configured. However, some final setup steps are required to complete the installation. If you face any difficulties during setup, you can contact Eaton technical support for assistance via email at BGTechSupport@eaton.com.

  • Page 36: Configure An Online Station Via Sim Card (Optional)

    Title 7.2.2 Configure an online station via SIM card (optional) The communication via SIM card is intended as optional. Please contact your Eaton service representative to enable it using the email address BGTechSupport@eaton.com. The SIM card is a mini-SIM 2FF format. The connection will be established automatically with the Eaton Charging network manager.

  • Page 37: Closing The Front Door After Configuration Of Online Station

    WARNING – Not closing and securing the front door after configuring the online station can lead to electric shock hazards. Please refer to Chapter 8.1 of this manual on how to close the Green Motion DC 22 EV charger housing. 7.3 How to start charging To start the charging session, simply connect the appropriate charging cable to the car socket.

  • Page 38: Led Indicators

    During charging, the LED indicator shows the state of charge of the vehicle, as illustrated in Figure 30. Figure 30. LED indicator showing the state of charge RFID RFID Description Vehicle battery state of charge at 50% Vehicle battery state of charge at 100% GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 39: Color Touchscreen Display

    7.4.2 Color touchscreen display The Green Motion DC 22 EV charger is equipped with a color touchscreen display located on the front door. See Figure 1. Information that the display shows is usually self-explanatory. Table 10 provides examples of information available from the color touchscreen display.

  • Page 40: Emergency Stop Button

    7.5 Emergency stop button The emergency stop button is located on the bottom left side of the Green Motion DC 22 EV charger, as per Figure 29. Push the button in cases of emergencies.

  • Page 41: Maintenance

    To avoid burns, please use suitable PPE or wait for the equipment to cool down before accessing it. 8.1 How to open/close the Green Motion DC 22 EV charger housing Before attempting to open the EV charger, ensure the external AC-line main switch is disconnected, and circuit breakers are open.

  • Page 42: How To Set The Unit As Out Of Order

    Figure 34. Open front door of the unit 8.2 How to set the unit as out of order The Green Motion DC 22 EV charger can be set as out of order by following the steps below: 1. On site method: Press the emergency stop button.

  • Page 43: Replace The Sim Card

    Please make sure the filters are checked on a yearly basis to ensure they are not obstructed and working properly. In case of obstruction, filters need to be replaced as soon as possible. In case of obstruction, Eaton recommends not to use the unit and wait for the replacement of the filters.

  • Page 44: Dismount

    For units that are online, this must be done via the Eaton Charging network manager software platform. Please refer to the Eaton Charging network manager user manual, available on www.eaton.com, for further details.

  • Page 45: Troubleshooting

    The emergency stop button is located underneath the EV charger’s main case. Pull it out until it clicks into open position. If the unit was set as out of order, it is possible now to change the physical status directly from the Eaton Charging network manager.

  • Page 46: Technical Data

    The labels must NOT be hidden with foreign objects (rags, boxes, equipment, etc.); they must be periodically cleaned and always kept clearly visible. Figure 36. Location of the rating plate Description Rating plate GREEN MOTION DC 22 EV CHARGER INSTALLATION MANUAL MN192004EN November 2022 www.eaton.com...

  • Page 47: Technical Datasheet

    The latest version of the technical datasheet is available for download from www.eaton.com/greenmotiondc22. The Green Motion DC 22 EV charger complies with the standards listed in the Table 12. Table 11. List of standards the Green Motion DC 22 EV charger complies with...
  • Page 48 Eaton Industries Manufacturing GmbH Place de la Gare 2 1345 Le Lieu, Switzerland Eaton.com/greenmotiondc22 © 2022 Eaton Eaton is a registered trademark. All Rights Reserved Publication No. MN192004EN All trademarks are property November 2022 of their respective owners.

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