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Opening the charging station and any changes to the configuration must be done by a qualified electrician and must comply with local regulations
and laws for safety in the use of electricity. Failure to comply with the regulations in this manual will result in the end the warranty period.
NON-CONTRACTUAL PICTURES | DOC. VERSION 19012021
TECHNICAL
DOCUMENTATION

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Summary of Contents for Eaton GREEN MOTION RANGE XT66

  • Page 1 NON-CONTRACTUAL PICTURES | DOC. VERSION 19012021 TECHNICAL DOCUMENTATION Opening the charging station and any changes to the configuration must be done by a qualified electrician and must comply with local regulations and laws for safety in the use of electricity. Failure to comply with the regulations in this manual will result in the end the warranty period.
  • Page 2: Table Of Contents

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 2 CONTENT INTRODUCTION Technical Specifications Dimensions and weights INSTALLATION Mounting Site design Wiring COMMISSIONING Opening the Range XT 66 housing Electrical connection Charging station configuration Emobility Cockpit connection USAGE OF THE STATION Description of the station Sockets and Cables Charging states MAINTENANCE...
  • Page 3: Introduction

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 3 1 INTRODUCTION Technical Specifications POWER INPUT DC RANGE XT EV CHARGER Input voltage 3 x 400 V 50 Hz Input current 3 x 96 A (66 kW) Power factor > 0.99 Standby consumption <...
  • Page 4: Installation

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 4 2 INSTALLATION Mounting The Range XT has an air inlet on the left side and outlet on the right side. Keep left and right side with at least 300mm to guarantee an unimpeded airflow. If necessary, take precautions to have a free air flow and to prevent snow or objects from blocking the inlet and outlet.
  • Page 5 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 5 Front view: Bottom view:...
  • Page 6 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 6 Concrete Support Mounting Fix the column on the concrete base with 4 threaded rods M10 according to the following diagram. Do not forget the flat washers. Concrete base 800 x 450 x 250 mm: Fixation point Electrical cable The Ethernet cable must come out...
  • Page 7 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 7 Fixation point Fixation point can be accessed via a removal trap door on the sheet metal casing.
  • Page 8 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 8 Lifting Anchor...
  • Page 9: Site Design

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 9 Site design A site for Electric Vehicles (EV) equipped with Range XT 66 charging stations can be designed in different setups. This section is intended to provide some valuable information on the placement of the Range XT 66 charging stations with respect to parking spaces.
  • Page 10: Wiring

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 10 Wiring Connect the station to the electrical panel with the following protections: Model 66 kW Input voltage 400 V Input current 96 A Power cable min cross section 1 50 mm Recommended circuit breaker at panel 2 C125 As the Range XT is connected directly to the Mains Grid, there is no need of Earth Fault Current Breaker.
  • Page 11 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 11 Circuit diagram Connection Diagram :...
  • Page 12: Commissioning

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 12 3 COMMISSIONING The opening of the charger as well as any configuration changes must be carried out by a qualified electrician according to the local safety and electrical regulations and laws. Failure to comply with the regulations in this manual will result in the end the warranty period. Electric shock hazard! Any operation requiring opening of the main converter box can lead to electric shock hazards.
  • Page 13: Electrical Connection

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 13 Electrical connection Electric shock hazard! Please make sure that the main power supply is turned off before trying to connect the power to the charging station. In any case, working under voltage shall be avoided. The electrical cable must reach the terminal from the left.
  • Page 14: Charging Station Configuration

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 14 Charging station configuration The following configuration are possible via DIP switch on the GMCU MPb board. The board is located on the door of the converter enclose, in front of the screen. Offline/Online Offline Online RFID Reader CAN slave...
  • Page 15: Emobility Cockpit Connection

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 15 Emobility Cockpit connection Range XT implement’s a 3G/4G/LAN router to enable the IoT connection.U The router is located on the Range XT door Router Configuration The configuration is performed on the Green Motion Manufacturing Plan Teltonika RUTX09 modem router configuration Default settings: - IP: 192.168.1.1...
  • Page 16 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 16 3G/4G Configuration Insert the SIM card in the SIM1 port • Connect a computer and go to the site http://192.168.52.1(*) • If a step-by-step configuration menu "Setup Wizard" appears, you must ignore it and go directly to the menus described below.
  • Page 17 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 17 LAN Configuration Connect a computer and go to the site http://192.168.52.1 (*) • If a configuration step-by-step menu appears, it must be closed. • Go to the Network> WAN menu • Activate the WAN network and deactivate the other networks •...
  • Page 18: Usage Of The Station

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 18 4 USAGE Description of the station Ç Ç 1. Button indicator 2. Touch screen display 3. RFID reader 4. LED display 5. Emergency stop button To start a charge, simply connect the car to the appropriate socket. To switch on the Model either via the button (offline charging station), via the RFID card (offline and online), via the mobile app (online stations only) or via a SMS (online stations only).
  • Page 19: Sockets And Cables

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 19 Sockets and Cables The Range XT 66 is available in different configurations depending on the available charging cables. CCS (EU) CHAdeMO Option 1 (Standard) Range XT 66 Option 2 Option 3 When you have authenticated on the Range XT 44, for the CHAdeMO plug, you must select the plug icon on the screen, it is mandatory.
  • Page 20 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 20 LED display The LED display indicates the charge status. 50 % of charge 100 % of charge 100 % 50 % LED Display Status display Comments Green light on Ready to be use Flashing green light Start-up stage Breathing green light...
  • Page 21 RANGEXT 66 – TECHNICAL DOCUMENTATION Page 21 Touch screen display As the touch screen display is the user interface and implements a lot of screen, please take time to read what is described and write on the screen before to operate. In this section you will find the information to start your experience.
  • Page 22: Maintenance

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 22 5 MAINTENANCE In order to prevent any technical failure, Green Motion is performing maintenance services. Please contact Green Motion Support for more information on maintenance contracts. Electric shock hazard! Please make sure that the main power supply is turned off before trying to open the charging station.
  • Page 23: Cleaning Or Replacing The Filters

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 23 Cleaning or replacing the filters Moving part – Risk of Injury: Please make sure that the fans are turned off and that the station is not in use during the maintenance operation. Moving fans can be dangerous and cause finger injuries Filter Maintenance.
  • Page 24: Support

    RANGEXT 66 – TECHNICAL DOCUMENTATION Page 24 Support Green Motion telephone support is available Monday to Friday from 08:00 to 12:00 and from 13:00 to 17:00 (16:00 on Friday) CET Email: support@greenmotion.ch Tel: +41 21 544 04 46 Green Motion Ltd Chemin de Maillefer 61 1052 Le Mont-sur-Lausanne Switzerland...

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