Eaton Green Motion DC 22 Training

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Green Motion DC 22

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Page 2 Motion DC 22 installation manual and user manual. None of the materials herein may be copied, reproduced, distributed, downloaded, displayed or transmitted in any form or by any means without the prior written permission of Eaton. © 2023 Eaton. All rights reserved..
Page 3 Green Motion DC 22 Resources and Documentation P lease refer to the technical documentation available at www.eaton.com/greenmotiondc22 For more information, contact us at BGtechSupport@eaton.com. © 2023 Eaton. All rights reserved..
Page 4 Green Motion DC 22 Product overview ▪ DC charging for everyone ▪ Fast charging speed, high efficiency ▪ Future-proof charging station ▪ Compact charging station ▪ Quiet DC charging experience suited to all types of vehicles © 2023 Eaton. All rights...
Page 5: Technical Specifications
- CCS Type 2 (default) Output type - CCS Type 2 and CHAdeMO (optional) OPTIONS Floor-mounted Mounted on a floor-mount pedestal Network interface Ethernet cable or 4G (optional) Access control RFID, Scan & Charge WARRANTY Warranty 2 years © 2023 Eaton. All rights reserved..
Page 6: Package Contents
Package contents Green Motion DC 22 includes the following parts: • Green Motion DC 22 EV charging station • Quick start guide • Safety guidelines • EV cables(s), depending on customer configuration: • CCS plug and cable • CCS and CHAdeMO plugs and cables •...
Page 9 Open/close housing Unscrew the screws located on the top-right and the bottom-right side of the charging station using the T20 screwdriver. Open the front door. © 2023 Eaton. All rights reserved..
Page 10 Green Motion DC 22 Mounting and installation ▪ Environmental and mounting conditions ▪ Site design ▪ Mounting on the wall ▪ Mounting on the floor-mount pedestal (optional) © 2023 Eaton. All rights reserved..
Page 11 Altitude not exceeding 2000 m above sea level • Mounting height of 1600 mm above ground level • At least 300 mm of free space on both sides for unobstructed air circulation • An easy access to controls and connections © 2023 Eaton. All rights reserved..
Page 12: Environmental Conditions
Do not mount the unit above or below flammable building materials. • Do not install the unit in areas where highly flammable substances are present. • Do not install the unit in areas subject to explosion hazard. © 2023 Eaton. All rights reserved..
Page 14: Mounting On The Wall
6 kg • Note that the appropriate types of plastic plugs and screws must be selected by a professional installer, based on the following considerations: • The installation site • The type of the wall © 2023 Eaton. All rights reserved..
Page 16 Fixing the unit onto the wall Place four gaskets on the back of the charging station: Install the four M6 x 50 stainless steel screws into the wall, leaving them to protrude 10 mm from the surface. © 2023 Eaton. All rights reserved..
Page 17 Fixing the unit onto the wall Mount the unit onto the protruding screws, temporarily using them as holders. Fasten the screws tightly and securely, thus fixing the unit against the wall © 2023 Eaton. All rights reserved..
Page 18 1000 mm and 1100 mm from the ground. 3. Ensure that the polarizing keys are on the top side of the plug holder. Fix the CCS plug holder with screws to the cable support. © 2023 Eaton. All rights reserved..
Page 19 1000 mm and 1100 mm from the ground. 3. Ensure that the polarizing keys are on the top side of the plug holder. Fix the CHAdeMO plug holder with screws to the cable support. © 2023 Eaton. All rights reserved..
Page 20 Mounting on a floor-mount pedestal (optional) It is possible to install the Green Motion DC 22 EV charger on a dedicated floor-mount pedestal. The following slides will show the correct way of installing the EV charger on the pedestal. •...
Page 21 Leave a 48 mm diameter opening in the 175 mm (6.9 inch) 350 mm (13.8 inch) concrete base for unobstructed cable routing. 115 mm (4.5 inch) Concrete base 48 mm diameter cable opening M10 stainless steel threaded rods © 2023 Eaton. All rights reserved..
Page 22: Mounting The Charging Station
Ensure the charging plug can be freely detached from the plug holder and reach the EV’s charging socket. AC grid power Column cable Concrete base © 2023 Eaton. All rights reserved..
Page 23 Mounting the charging station Place the four gaskets on the back of the charging station. Fix the unit to the backplate of the column with four M6 stainless steel screws and securely lock them in place. © 2023 Eaton. All rights reserved..
Page 25 Fix the bottom of the EV charger using the two provided M6 x 12 stainless steel screws and two hexagonal nuts with a serrated base to the pedestal. NOTE: Be careful not to break the emergency stop button while mounting the unit on the floor-mount pedestal. Emergency stop button © 2023 Eaton. All rights reserved..
Page 26 Fixing the plug holder(s) to the column 1. Ensure that the polarizing keys are on the top side of the plug holder. Fix the plug holder(s) with screws to the cable supports. Screws Screws Polarizing keys © 2023 Eaton. All rights reserved..
Page 28 RCD upstream in accordance with IEC 60364-7-722. • Eaton’s support team can help with the selection of the proper RCD to be used. • In case of connection in TN-C-S networks, earth rods must be used.
Page 29 230 / 400 V Nominal input current at panel 32 A Electrical distribution system 3-phase AC input terminals max. cross-section 16 mm Recommended circuit breaker type C40 (40 A) Recommended cabling cross-section (min.) 10 mm © 2023 Eaton. All rights reserved..
Page 31: Electrical Connection
Electrical connection The cable entries on the bottom-left or rear-left side of the charging station are used for the: AC grid power cable (holes 1, 2, 3) Ethernet cable (holes A, B, C) © 2023 Eaton. All rights reserved..
Page 32 Electrical connection Electrical connections are made on the EMI filter input terminals, located at the lower left part of the Green Motion DC 22 EV charger housing. NOTE: Ensure a good connection between the EV charger housing and the protective earth (PE) cable by using a ring terminal.
Page 35 Perform checks on the continuity of the connections of the protective earth conductor, insulation resistance, RCD triggering current (optional), triggering time, phase rotation, etc., in accordance with local regulations.. Check that the front door is closed and secured with the fixing screws. © 2023 Eaton. All rights reserved..
Page 37 Find the router mounted on the DIN rail on the front door of the unit. • Route an Ethernet cable through a cable entry in the housing. 1. Location of the router 2. Ethernet cable entry © 2023 Eaton. All rights reserved..
Page 38 Step 3. Connect to the router. If the "Setup Wizard" appears, ignore it and proceed with the steps described below. Step 4. Go to the Network > WAN menu. LAN port © 2023 Eaton. All rights reserved..
Page 39 Check the “Enable Remote HTTP” and “Enable Step 8. Remote HTTPS” options. Step 9. Connect the WAN ethernet port of the Teltonika RUTX09 router via an Ethernet cable to a local modem. WAN port © 2023 Eaton. All rights reserved..
Page 40 Configure online station via SIM (optional) • Find the router mounted on the DIN rail on the front door of the unit. • Keep your SIM card ready. Location of the router Mini-SIM 2FF © 2023 Eaton. All rights reserved..
Page 41 Step 3. Connect to the router. If the "Setup Wizard" appears, ignore it and proceed with the steps described below. Step 4. Go to the Network > WAN menu. LAN port © 2023 Eaton. All rights reserved..
Page 43 Green Motion DC 22 Warning After configuring the online station, make sure to properly close and secure the front door of the unit with the fixing screws. Leaving the front front door of the unit open or improperly secured may result in a risk of electric shock.
Page 52 If the 4G sign is RED and the unit is offline, check the router settings and the Ethernet cable connections. If the problem persists, call your Eaton technical support representative. Select the language by touching the country flag © 2023 Eaton. All rights...
Page 54 Check if the 4G sign is roaming rights. You can not putting the charger back in displayed in blue. start the charging session with service. your RFID card. Use Scan & Charge if available. © 2023 Eaton. All rights reserved..
Page 55 Unplug and reconnect the support to put the charger booked by a user. If you are vehicle to correct the error. back in service. not the one who booked it, you cannot start charging. © 2023 Eaton. All rights reserved..
Page 56 Open door detected. Front more risk, exit the emergency door needs to be closed before starting a new mode by releasing the emergency stop button located charging session. at the bottom of the charger. © 2023 Eaton. All rights reserved..
Page 57 If using the CHAdeMO plug: select the plug on the screen to start the charging session. Unplug the charging cable and wait two minutes; the user will be automatically unauthenticated. RFID reader © 2023 Eaton. All rights reserved..
Page 61 The Product Guarantee will terminate immediately and be void in case of: Damage and dysfunction caused by third-party products that are not approved by Eaton. Inappropriate transportation damage. Installation or operation in a country not approved by Eaton.
Page 62 Eaton’s sole judgment would affect its performance; have been subject to alteration, accident, misuse, abuse, neglect or abnormal wear; have been installed, operated or used in a manner contrary to Eaton’s instructions, or due to failure to follow Eaton’s instructions for operation and maintenance;...
Page 63: Cleaning Or Replacing Air Filters
• Please make sure that the fans are turned off and that the station is not in use during the maintenance operation. Rotating fans can be dangerous and may cause injuries. © 2023 Eaton. All rights reserved..
Page 64 Repeat step 4 for the second filter on the right side of the unit. Place new filters behind the air flow grid. Close the front door and restart the unit. Air filter © 2023 Eaton. All rights reserved..

Eaton Green Motion DC 22 Training

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Summary of Contents for Eaton Green Motion DC 22

Page 5: Technical Specifications

Page 6: Package Contents

Page 8: Rating Plate

Page 12: Environmental Conditions

Page 13: Site Design

Page 14: Mounting On The Wall

Page 22: Mounting The Charging Station

Page 31: Electrical Connection

Page 45: Led Indicator

Page 63: Cleaning Or Replacing Air Filters

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