molex 63819-3500 Quick Start Manual

molex 63819-3500 Quick Start Manual

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Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals
Order Number
63819-3500

FEATURES

A full cycle ratcheting hand tool ensures complete crimps.
Ergonomically designed soft handles for comfortable crimping.
Right- and left-handed applications.
Precisely designed crimping profiles with simple contact positioning.
Easy handling due to outstanding force ratio.
A precision user-friendly terminal locator with wire stop that holds terminals in the proper crimping position.
Tooling can be installed in the 63816-1950 Power Crimp Adapter, which is installed into the 63816-0270 (110 V)
or 63816-0280 (220 V) Battery Powered Tools and the 63816-1900 Electric Crimp Machine.
This tool is RoHS compliant; however, RoHS compliance is not required.

SCOPE

Products: CP 2.8 receptacle for 1.0mm
Red.
Terminal Series No.
98910
64324

DEFINITION OF TERMS

BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6381935HM
Revision: D
Application Tooling
Specification Sheet
type ID and IR wire with 2.80mm (.110"), CMC Wire Seal Receptacle,
2
Terminal Order No.
Available in Reel only
98910-1049 98910-1149
98910-2049 98910-2149
64324-1049 64324-1149
64324-2049 64324-2149
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-off Tab.
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP
Release Date: 07-25-08
Revision Date: 06-30-23
Wire Size and Type Insulation Diameter
AWG
mm²
mm
1.0 Type
-
1.75-2.15 .069-.085 4.90-5.10 .193-.201
ID and IR
SEAM
SEAL
UNCONTROLLED COPY
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6
TYPE 4A

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Summary of Contents for molex 63819-3500

  • Page 1 Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals Order Number 63819-3500 Application Tooling Specification Sheet TYPE 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps.  Ergonomically designed soft handles for comfortable crimping.  Right- and left-handed applications.
  • Page 2 4. Molex does not repair hand tools. See warranty on page 4. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.
  • Page 3 Hand Crimp Tool for CP 2.8 Receptacle Crimp Terminals OPERATION WIRE STOP BLADE Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles TERMINAL and the hand tool will spring open. Crimping Terminals 1.
  • Page 4 CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CERTIFICATION Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools or determine tool life: When the hand tool is no longer capable of achieving minimum conductor crimp height, it should be taken out ...
  • Page 5 The chart below shows all applications for this Modular Crimp Head. Tool Tool Adapter Adapter Figure Order no. Description Order No. Description 63819-3500 Hand Crimp Tool 63816-0270 Battery Power Tool (110 V) 63816-1950 Battery Power Crimp Adapter 63816-0280 Battery Power Tool (220 V) 63816-1950 Battery Power Crimp Adapter...
  • Page 6 Application Tooling Support E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...

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