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Table of Contents
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
Modular Crimp Head
Order No. 63819-6870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: VersaBlade™ Industry standard .070" tab terminals, 20 – 22 AWG
Terminal
Series No.
35745
35745-0110
35746
35746-0110 35746-0111 20-22 0.50-0.35 2.36-2.60 .093-.102
35747
35747-0110
35748
35748-0110 35748-0111 20-22 0.50-0.35 2.36-2.60 .093-.102
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6381968HM
Revision: B
Application Tooling
Specification Sheet
Wire Size
Terminal
Order No.
AWG
20-22 0.50-0.35 2.36-2.60 .093-.102
20-22 0.50-0.35 2.36-2.60 .093-.102
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Release Date: 7-23-10
Revision Date: 10-13-10
Insulation Diameter
IPC/WHMA-A620
mm²
mm
In.
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-6800
Strip Length
Terminal
Maximum
mm
In.
mm
2.60
.102
4.00-4.80 .157-.189
2.60
.102
4.00-4.80 .157-.189
2.60
.102
4.00-4.80 .157-.189
2.60
.102
4.00-4.80 .157-.189
BEND UP
ROLLING
TWISTING
BEND
DOWN
In.
Page 1 of 6
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Related Manuals for molex 35745 Series
Summary of Contents for molex 35745 Series
- Page 1 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-6870 Order No. 63819-6800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
- Page 2 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While OVERLAP the insulation punch profile may appear “lopsided”, INSULATION...
- Page 3 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1.
- Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 5 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
- Page 6 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 14mm LONG BHCS RATCHET RELEASE LEVER CRIMPING Figure 6 SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381968HM Release Date: 7-23-10 Page 6 of 6 Revision: B Revision Date: 10-13-10...
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