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molex 35745 Series Specification Sheet

Hand crimp tool
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Tool Kit for 1.80mm (.070") Wide VersaBlade™ Crimp Terminals
Tool Kit
Order No. 63819-0770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 1.80mm (.070") Wide VersaBlade™ Wire –to-Wire Crimp Terminal, 18-20 AWG Doubles.
(wires placed 45° orientation).
Terminal Series No.
35745
35746
35747
35748
The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.30mm (.012") maximum.
Doc No: ATS-6381907HM Release Date: 08-29-07
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel form only
35745-0310
35746-0310
35747-0310
35748-0310
See Conditions on Page 2.
Revision Date: 09-17-10
Insulation Diameter
Wire Size
Maximum
AWG
mm²
mm
(2) 18
(2) 0.80
(2) .118
(2) 20
(2) 0.50
(2) 18
(2) 0.80
(2) .118
(2) 20
(2) 0.50
(2) 18
(2) 0.80
(2) .118
(2) 20
(2) 0.50
(2) 18
(2) 0.80
(2) .118
(2) 20
(2) 0.50
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63819-0700
Strip Length
in
mm
in
(2) 3.00
4.00-4.80
.157-.189
(2) 3.00
4.00-4.80
.157-.189
(2) 3.00
4.00-4.80
.157-.189
(2) 3.00
4.00-4.80
.157-.189
Page 1 of 9

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Summary of Contents for molex 35745 Series

  • Page 1 Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-0770 Order No. 63819-0700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed...

  • Page 2: Definition Of Terms

    Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Wire Feeding Orientation This Hand Tool and crimp was developed for 18-20 AWG Double wires in a 45°...
  • Page 3 Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 4: Installation

    Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2.

  • Page 5: Maintenance

    Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals CONDUCTOR Crimping Terminals INSULATION PUNCH 1. Select the desired terminal listed in the preceding PUNCH charts. 2. Swing the terminal locator away from the crimp tool WIRES AGAINST LOCATOR STOP shown in Figure 3. Some terminals with large LOCATOR insulation grips may interfere with the crimp tooling when swinging the locator into position.

  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63819-0770 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for 1.80mm (.070”) Wide VersaBlade™ Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63819-0770 Tool Kit with Locator 63811-4773 Locator Base 63819-0775 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT...

  • Page 9: Power Head Parts List

    Power Crimp Head 63819-0770 63819-0770 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381907HM Release Date: 08-29-07 Page 9 of 9 Revision: C Revision Date: 09-17-10...

This manual is also suitable for:

35746 series35747 series35748 series63819-070063819-077035745-0310 ... Show all

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