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Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal
Hand Crimp
Tool
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal, 28-32 AWG.
Terminal Series No.
Loose Piece
501193-0100 501193-0000 501193-3000
501193
501193-2100 501193-0099
501193-3100 501193-2000
501334
501334-0100 501334-0000 501334-2000 28-32 0.08-0.04 0.80-0.56 .031-.022 1.00-1.30 .039-.051
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638191500
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Reel
Customer to cut off terminal from reel: 0.10mm (.004") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 03-25-08
Revision Date: 05-22-13
Wire Size
Insulation Diameter
AWG
mm²
mm
28-32 0.08-0.04 0.80-0.56 .031-.022 1.00-1.30 .039-.051
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63819-1500
Strip Length
In.
mm
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
In.
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Summary of Contents for molex 63819-1500
- Page 1 Tool Application Tooling TYPE 4D Specification Sheet Order No. 63819-1500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 0.70 .028 3.4 0.76 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. LOCATOR At the end of the closing stroke, the ratchet...
- Page 3 Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal TOOLING PARTIALLY 4. Release the locator button, allowing the locator to return to the crimping CLOSED position. PARTIALLY 5. Close the tool handle until the first ratchet position engages. See CLOSE HANDLE Figure 4.
- Page 4 Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal Note: A crimp height chart is provided with this manual as Reference Only. Due to the wide range of wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp.
- Page 5 Hand Crimp Tool For 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal 4. Do the same thing with the lower tooling and tighten MATCH the M3 screws. Be sure the small markings line up. UP MARKS 5. Reinstall the locator by following the Instructions in the locator replacement section.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool Figure 13 63819-1575 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638191500 Release Date: 03-25-08 Page 7 of 7 Revision: C Revision Date: 05-22-13...
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