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Table of Contents
Hand Crimp Tool For
2.00mm (.079") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 2.00mm (.079") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminal, 22-26 AWG.
Terminal Series No.
502438
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638192800
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Loose
Reel
502438-0100 502438-0000 22-26 0.34-0.13 0.90-1.50 .035-.059 1.90-2.30 .075-.091
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 07-08-08
Revision Date: 01-27-12
Wire Size
Insulation Diameter
AWG
mm²
mm
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63819-2800
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Table of Contents
Related Manuals for molex 63819-2800
Summary of Contents for molex 63819-2800
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-2800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
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Page 2: Operation
See figure to the right. (Some tools with multiple crimp pockets may not have the “overlap” profile on all pockets). CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. -
Page 3: Crimping Terminals
Hand Crimp Tool For 2.00mm (.079”) Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. Crimping Terminals RELEASE LOCATOR... - Page 4 Hand Crimp Tool For 2.00mm (.079”) Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals WIRE 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially WIRE STOP closed.
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Page 5: Maintenance
Hand Crimp Tool For 2.00mm (.079”) Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals Right or Left Hand Operation MATCH UP MARKS This hand tool has an added feature that can be converted from a right handed application to a left handed application. It is necessary to reverse the tooling if using Figure 9 the left handed application along with the locator. -
Page 6: Warranty
Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. -
Page 7: Parts List
Hand Crimp Tool Figure 13 63819-2875 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638192800 Release Date: 07-08-08 Page 7 of 7 Revision: B Revision Date: 01-27-12...
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