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Table of Contents
Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals
Modular Crimp Head
Order No. 63819-6970
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: VersaBlade™ Industry standard .070" tab terminals, 24 – 26 AWG
Terminal
Series No.
35745
35745-0410
35746-0410
35746
35746-0411
35747
35747-0410
35748-0410
35748
35748-0411
Doc No: ATS-6381969HM
Revision: B
Application Tooling
Specification Sheet
Terminal
Wire Size
Order No.
AWG
mm²
24
0.20
26
0.12
24
0.20
26
0.12
24
0.20
26
0.12
24
0.20
26
0.12
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
Release Date: 08-03-10
Revision Date: 10-13-10
Insulation Diameter
IPC/WHMA-A620
Terminal
mm
In.
mm
1.32-1.45
.052-.057
1.32-1.45
1.32-1.45
.052-.057
1.32-1.45
1.32-1.45
.052-.057
1.32-1.45
1.32-1.45
.052-.057
1.32-1.45
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-6900
Strip Length
In.
mm
In.
.052-.057
4.0-4.8
.157-.189
.052-.057
4.0-4.8
.157-.189
.052-.057
4.0-4.8
.157-.189
.052-.057
4.0-4.8
.157-.189
Page 1 of 6
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Summary of Contents for molex 35745 Series
- Page 1 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-6970 Order No. 63819-6900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
- Page 2 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP ▲SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap”...
- Page 3 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals Crimping Terminals 1. Place the terminal into the correct die profile until the terminal stopped by the locator. 2. Bring the wire stop blade down; make sure the wire stop located behind the conductor grip. 3.
- Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 5 Hand Crimp Tool for VersaBlade™ Industry standard .070" Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
- Page 6 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 14mm LONG BHCS RATCHET RELEASE LEVER CRIMPING Figure 6 SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381969HM Release Date: 08-03-10 Page 6 of 6 Revision: B Revision Date: 10-13-10...
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