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Tool Kit for Bulb Socket Contact Crimp Terminals
Order Number
63819-4900
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
Easy handling due to outstanding force ratio
A precision user-friendly terminal locator with wire stop that holds terminals in the proper crimping position
This tool is IPC/WHMA-A-620 compliant
Tooling can be installed in the 63816-1915 Power Crimp Head, which is installed into the 63816-0270 (110 V) or
63816-0280 (220 V) Battery Powered Tools and the 63816-1900 Electric Crimp Machine
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: Bulb Socket Contact Terminal for 0.50 to 0.85mm² wire
Terminal
Series No.
35438
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381949HM Release Date: 01-30-09
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel Only
35438-8000
0.50 to 0.85 1.8 – 2.8 .071-.110 3.00 – 3.60 .118 - .142
Customer to cut off terminal from reel 0.50mm (.020") maximum Cut-off Tab.
STRIP LENGTH
INSULATION
CRIMP HEIGHT
CUT-OFF
TAB
Revision Date: 06-30-23
Insulation
Wire Size
Diameter
mm²
mm
In.
BEND UP
TWISTING
BEND DOWN
UNCONTROLLED COPY
TYPE 2C
Strip Length
mm
In.
SEAM
ROLLING
WIRE
Page 1 of 8
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Summary of Contents for molex 63819-4900
- Page 1 Tool Kit for Bulb Socket Contact Crimp Terminals Order Number 63819-4900 Application Tooling TYPE 2C Specification Sheet FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping Easy handling due to outstanding force ratio ...
- Page 2 4. Molex does not repair hand tools. See warranty on page 6. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.
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Page 3: Installation
Tool Kit for Bulb Socket Contact Crimp Terminals INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below: POWER CRIMP HEAD LIFT UP ON PUNCHES THE LOCATOR M4 X 18 LONG BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT... -
Page 4: Operation
Tool Kit for Bulb Socket Contact Crimp Terminals OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. WIRE AGAINST STOP LOCATOR Crimping Terminals IN PLACE... - Page 5 Tool Kit for Bulb Socket Contact Crimp Terminals 4. Replace it with the proper locator by putting over the brass pivot shaft and snapping it into place. Maintenance It is recommended that each operator of the Figure 7B tool be made aware of, and responsible for, the following maintenance steps: 1.
- Page 6 All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
- Page 7 The chart below shows all applications for this Tool Kit and Power Crimp Head: Tool Tool Crimp Head Crimp Head Figure Order No. Description Order No. Description 63819-4900 Hand Crimp Tool 63816-0270 Battery Power Tool (110 V) 63816-1915 Power Crimp Head 63816-0280 Battery Power Tool (220 V) 63816-1915 Power Crimp Head...
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Page 8: Hand Tool Parts List
Application Tooling Support E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...
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