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molex 207129 Series Specification Sheet

Tool kit for quick disconnect flag female terminal
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Tool Kit for Quick Disconnect Flag Female Terminal
Tool Kit
Order No. 63819-7870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Quick Disconnect Flag Female Terminal 4.8 by 0.8 Tabs 18-20 AWG (.50-.80mm
Terminal Order No.
Terminal
Series No.
Available in Reel form only
94536-0100
94536
94536-0101
The terminals above are reeled parts only. Customer to cut off terminal from reel: 0.51 mm (.020") maximum.
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
DEFINITION OF TERMS
ROLLING
Doc No: ATS-6381978HM Release Date: 07-30-09
Revision: B
Application Tooling
Specification Sheet
Wire Size
AWG mm²
18-
N/A 2.70-3.40 .106-.133
94536-1100
94536-1101
20
N/A 2.00-2.90 .079-.114
STRIP LENGTH
WIRE
INSULATION
CRIMP
BEND UP
TWISTING
BEND DOWN
Revision Date: 09-20-10
Insulation Diameter
IPC/WHMA-A620
Terminal
mm
In.
mm
3.50
CUT-OFF TAB
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63819-7800
2
).
Strip Length
Maximum
In.
mm
In.
.138
4.40-5.40 .173-.213
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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Quick Disconnect Flag Female Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-7870 Order No. 63819-7800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Quick Disconnect Flag Female Terminal OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. MARKING FOR MARKING FOR 20 AWG 18 AWG...

  • Page 4: Maintenance

    Should such a defect occur, we will repair or exchange the tool kit free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY...
  • Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 6 Tool Kit for Quick Disconnect Flag Female Terminal The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-1050 Hand Crimp Frame (Short) 63810-1000 Hand Crimp Frame (Long) 63819-7870 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 7: Hand Tool Parts List

    Tool Kit for Quick Disconnect Flag Female Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63819-7870 Tool Kit RATCHET RELEASE SCREW M4 X 12mm LONG BHCS M4 X 18mm Figure 8 LONG BHCS UNCONTROLLED COPY Doc No: ATS-6381978HM Release Date: 07-30-09 Page 7 of 8...

  • Page 8: Power Head Parts List

    Quantity 63816-0300 63816-0300 Power Crimp Head 63819-7870 63819-7870 Tool Kit M4 by 18 Long BHCS M4 by 12 Long BHCS Figure 9 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381978HM Release Date: 07-30-09 Page 8 of 8 Revision: B Revision Date: 09-20-10...

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63819-787063819-7800

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