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Hand Crimp Tool For
Mini-Fit™ Jr. Male and Female Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: Mini-Fit™ Jr. Male and Female Crimp Terminals, 16 - 24 AWG.
Terminal
Series No.
Loose Piece
39-00-0078
39-00-0080
39-00-0090
39-00-0094
39-00-0113
39-00-0119
39-00-0142
39-00-0158
39-00-0168
5556
39-00-0039
39-00-0056
39-00-0060
39-00-0074
39-00-0109
39-00-0115
39-00-0154
39-00-0164
39-00-0170
39-00-0176
39-00-0082
39-00-0084
39-00-0096
39-00-0100
39-00-0125
5558
39-00-0041
39-00-0054
39-00-0062
39-00-0076
39-00-0121
Doc No: ATS-638190900
Revision: B
HAND CRIMP TOOL
Specification Sheet
Order No. 63819-0900
Terminal Order No.
Reel
39-00-0174 39-00-0077
39-00-0173
39-00-0180 39-00-0079
39-00-0179
39-00-0186 39-00-0089
39-00-0185
39-00-0199 39-00-0093
39-00-0198
39-00-0205 39-00-0112
39-00-0204
39-00-0212 39-00-0118
39-00-0211
39-00-0218 39-00-0141
39-00-0217
39-00-0448 39-00-0157
39-00-0447
39-00-0167
39-00-0182 39-00-0038
39-00-0181
39-00-0195 39-00-0055
39-00-0194
39-00-0201 39-00-0059
39-00-0200
39-00-0208 39-00-0073
39-00-0207
39-00-0214 39-00-0108
39-00-0213
39-00-0406 39-00-0114
39-00-0405
39-00-0408 39-00-0153
39-00-0407
39-00-0429 39-00-0163
39-00-0428
39-00-0441 39-00-0169
39-00-0440
40-13-0852 39-00-0175
40-13-0851
39-00-0131 39-00-0081
39-00-0130
39-00-0148 39-00-0083
39-00-0147
39-00-0224 39-00-0095
39-00-0223
39-00-0450 39-00-0099
39-00-0449
39-00-0124
39-00-0127 39-00-0040
39-00-0126
39-00-0220 39-00-0053
39-00-0219
39-00-0431 39-00-0061
39-00-0430
40-13-0854 39-00-0075
40-13-0853
39-00-0120
Release Date: 01-24-08
Revision Date: 02-26-09
Insulation Diameter
Wire Size
Maximum
AWG
mm²
mm
16
1.30
3.10
18-24 0.80-0.20
3.10
16
1.30
3.10
18-24 0.80-0.20
3.10
UNCONTROLLED COPY
TYPE 4D
Strip Length
In.
mm
In.
.122
3.00-3.50 .118-.138
.122
3.00-3.50 .118-.138
.122
3.00-3.50 .118-.138
.122
3.00-3.50 .118-.138
Page 1 of 9

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Summary of Contents for molex 4D

  • Page 1 Mini-Fit™ Jr. Male and Female Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No. 63819-0900 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
  • Page 2: Definition Of Terms

    Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length Maximum Series No. Loose Piece Reel mm² 30490-1012 30490-2012 30490-1002 30490-9802 30490 18-24 0.80-0.20 3.10 .122 3.00-3.50 .118-.138 30490-2002 30490-9902 44476-3112 44476-3111 1.30...
  • Page 3 Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Minimum Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No.
  • Page 4: Operation

    IN DOWN HANDLE WILL POSTION SPRING OPEN CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 5 Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals WIRE STOP IS PART WIRE AGAINST THE OF THE LOCATOR WIRE STOP TERMINAL PRE-STRIPPED WIRE Figure 5 WIRE TERMINAL Note: The tamper proof ratchet action will not release the tool until it has been fully closed. LOCATOR WIRE SQUEEZE...
  • Page 6: Maintenance

    Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals Locator Replacement JAWS OPEN See the parts list on the last page of this document for PULL OPEN the proper locator order number. Follow the steps TOOLING below to replace the locator. TOOLING M3 BHCS 1.
  • Page 7 Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals 3. Make certain all pins; pivot RATCHET RELEASE points and bearing surfaces are LEVER protected with a thin coat of high quality machine oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a...
  • Page 8: Warranty

    Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 9: Parts List

    2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638190900 Release Date: 01-24-08 Page 9 of 9 Revision: B Revision Date: 02-26-09...

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63819-0900

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