Honda V65 MAGNA 1985 Manual page 294

17. HYDRAULIC BRAKE
SERVICE INFORMATION
TROUBLESHOOTING
BRAKE FLUID REPLACEMENTI
AIR BLEEDING
BRAKE PAD/DISC
SERVICE INFORMATION
GENERAL
17-1
17-2
17-3
17-5
FRONT MASTER CYLINDER
BRAKE CALIPERS
REAR MASTER CYLINDER
BRAKE PEDAL SHAFT
17-B
17-10
17-14
17-17
• The front and rear brakes can be removed without disconnecting the hydraulic system.
• Once the hydraulic systems have been opened. or if the brakes feel spongy, the system must
be
bled.
• Do not allow foreign material to enUr
the
syStem when fitling the reservoirs.
• Avoid spilling brake fluid on painted surfaces or instrument lenses, as severe damage can
(twit.
• Always check brake operation before riding the motorcycle.
SPECI FICATlONS
STANDARD
SERVICE LIMIT
Front disc thickness 4.8-5.2
mm
(0.19-0.20
in)
4.0
mm
(0.16
in)
Front disc runout
- 0.30
mm
(0.012
in)
Front master cylinder 1.0.
15.870-15.913
mm
10.6248-0.6265
in)
15.93
mm
(0.627
inJ
Front master piston 0.0. 15.827-15.854
mm
(0.6231-0.6242
in)
15.8
mm
10.62
in)
Front caliper piston 0.0. 31.948-31.998
mm
(1.2578-1.2598 in) 31.940 mm (1.2575 in)
Front caliper cylinder
1.0.
32.030-32.080 mm (1.2610-1.2630 in) 32.09 mm (1.263 in)
Rear master cylinder 1.0.
14.000-14.043 mm (0.5512-0.5529 in) 14.055 mm (0.5533 in)
Rear master piston 0.0.
13.957-13.984 mm (0.5495-0.5506 in)
13.945 mm (0.5490 in)
Rear caliper cylinder 1.0.
30.230-30.280 mm (1.1902-1.1921 in) 30.29 mm (1.193 in)
Rear caliper piston
0.0.
30.148-30.198 mm (1.1869-1.1889 in) 30.140 mm (1.1866 in)
Rear disc thickness
'83-'85,
6.9 7.1 mm (0.272 0.280 in) 6.0 mm (0.24 inl
After '85:
7.1-7.7
mm
(0.280-0.303 in)
6.6
mm
(0.26 in)
Rear disc runout
-
0.30 mm (0.012 in)
TO ROUE VALUES
ID
Brake hose bolt
Front brake caliper
Rear brake pedal
Master cylinder holder
Rear brake torque rod
Brake master cylinder cap
TOOL
Special
Snap ring pliers
'83. '84, '85: 25-35 N·m (2.5-3.5 kg-m, 18-25 ft-Ib)
After '85: 37-43 N·m 13.7-4.3 kg·m, 27-31 ft·lb)
30-45 N·m (3.0-4.5 kg-m, 22-33 ft·lbl
24-30 N·m (2.4-3.0 kg'm, 17-22 ft-Ibl
10-14 N·m (1.0-1.4 kg-m, 7-10 ft·lb)
18-25 N·m (1.8-2.5 kg·m, 13-18
ft·lb)
'83 2-3.5 N·m (0.2--0.35 kg·m. 1.4-2.5 ft·lb)
After '83: 1-2 N·m 10.1--0.2 kf-m, 0.7-1.4 ft·lb)
07914-323lXXl1
17-1