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Kemp kti ETS-LS06 User Manual

Ets torque monitoring electric screwdriver
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ETS Torque Monitoring
Electric Screwdriver
2023/4 Version 1.0.6

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Summary of Contents for Kemp kti ETS-LS06

  • Page 1 ETS Torque Monitoring Electric Screwdriver 2023/4 Version 1.0.6...

  • Page 2: Table Of Contents

    Contents Safety Instructions ..................4 1.1. Safety Instructions ..................4 Checking the Package ..................6 2.1. External Inspection ..................6 2.2. Initial System Check .................. 6 2.3. Package Contents ..................8 Product Specification ..................9 3.1. Specification ....................9 3.2. Screwdriver ....................
  • Page 3 Trouble Shooting ..................83 6.1. Hardware ....................83 6.2. The Web Interface ..................83 Product Service .................... 84 Torque Ring Adjustment ................85 Control Unit Lights Signal ................86...

  • Page 4: Safety Instructions

    1. Safety Instructions Thank you for purchasing the product of KEMP Tools Industrial, please read carefully before you use the product and place the instruction manual at a location which is easily accessible for the users. 1.1. Safety Instructions Safety instructions must be strictly followed when using this product to avoid the risk of personal injury.
  • Page 5 W Warning ⚫ This product is designed to be used in an indoor environment, outdoor use of the product might cause damage or malfunction of the product. ⚫ Please do not disassemble or modify the product in order to avoid the danger of fire and electrocution.

  • Page 6: Checking The Package

    2. Checking the Package 2.1. External Inspection Upon receiving the product, please check for any damage to the product. If any damage is found on the product, please provide visual proof to your local authorized dealer for warranty service. 2.2. Initial System Check 1.
  • Page 7 2. Step Two After hearing the beep from both the Control Unit and the tool, please turn the tool to clockwise mode as shown in the picture below and start the tool, keep the tool turning freely until there is a long beep sound, this confirms the initial system check is completed.

  • Page 8: Package Contents

    2.3. Package Contents Please use the following list to check if all the contents are in the package, due to our company policy of environmental protection, a paper copy of the instruction manual is not provided, please download the instruction manual from our company website List of Contents Item Quantity...

  • Page 9: Product Specification

    3. Product Specification 3.1. Specification Specification of the Screwdriver Description Spec. Model Number ETS-LS06 / ETS-LS16 / ETS-LS20 / ETS-LS24 Torque Range 0.1~0.6 Nm / 0.1~1.6 Nm / 0.2~2.0 Nm / 0.4~2.4 Nm Dimension 276 x 62 x 46 mm Weight 570g ±10% Max.

  • Page 10: Screwdriver

    Control Unit Cord Description Spec. Length Screwdriver Cord Description Spec. Length Screwdriver 3.2. Dimension (Unit: mm)

  • Page 11: Control Unit, Wires And Connectors

    3.3. Control Unit, Wires and Connectors Main Functions Providing power to the screwdriver Controlling the tools and managing data III. Communication with automation system (such as the PLC) Parameters setting through the Control Unit interface or the web-based interface: ⚫ Target Torque ⚫...
  • Page 12 Ports on the Control Unit Ports Definition on the Control Unit Port Description Digital I/O RS232/RS485 interface (cords are not included) Please refer to the diagram below for pin definition of DB9 Please refer to TESCG-01_ModbusTable for communication protocol RS232/RS485 interface (wires are not included) Please refer to the diagram below for pin definition of DB9 Please refer to TESCG-01_ModbusTable for communication protocol...
  • Page 13 DB9 Pin DB9 Pin Definition Notes Power Ground 232_TX RS232 data transmission 232_RX RS232 data reception 485_A RS485+ 485_B RS485-...
  • Page 14 Control Unit I/O Ports I/O Ports Definition Port Notes COM- NG (Fastening error or error in setting) OK(Correct fastening result) Group OK (All screws in a work cycle) DIN4 Lock DIN3 CCW (Rotation) DIN2 CW (Rotation) DIN1 Enable COM+ 12V ~ 24V...

  • Page 15: The User Interface

    4. The User Interface 4.1. The Touch Screen The touch screen on the Control Unit is used for setting up the tools, and we will explain in details in the following sections on how to set up the tools for your specific need 4.1.1.
  • Page 16 After the beep, the system finishes initialization and enters the main page: Current Page Name of Device Menu Sign Out Access Right The Main Page Go Back Previous Page Main Page Next Page Last Page The Basic Controls...
  • Page 17 Access Rights This is for the management of accessing the control system on the tool, different levels of system access can be set up for personnel of different levels on the assembly line, in order to avoid unplanned changes to the system settings. ①...

  • Page 18: Initial Settings

    4.1.2. Initial Settings When the system is started for the first time or after it is being reset, the password for the system authorization must be set. Step One First, please click on any page other than the “Real- Time Monitoring” and “System Information”...
  • Page 19 Step Three Please enter a 4-6 digit password Reset Your Password Step Four Please re-enter your password to confirm Confirmation of Password...
  • Page 20 Step Five After re-entering your password, the following page will confirm the password setting is successful Password Confirmed...

  • Page 21: Real-Time Monitoring

    4.1.3. Real-Time Monitoring Fastening torque, fastening time and turns (number of revolution) will always be displayed. Number of screws completed will also be displayed on the bottom left corner of the screen. Fastening Result Result will be displayed on this screen for OK / NG / Incomplete Rundown(IR) / Stripped Screw(SS).
  • Page 22 System Beep Codes Description Sound System Starts Short Beep Once Calibration Mode Short Beep Twice System Restarts After Calibration Long Beep Once Torque Value is Entered During Calibration Short Beep Twice Short Beep Once NG (Fastening Error) Long Beep Once Screw Counting Completed Short Beep Twice Error Code...
  • Page 23 Torque Curve A torque curve of the complete fastening process can be displayed as shown below Torque Curve...

  • Page 24: Torque Calibration

    4.1.4. Torque Calibration Please note that torque calibration must be performed at least once before using the product. Torque calibration should be done every 200,000 fastening cycle (one screw per cycle) to maintain accuracy and consistency of the system. Please note that if the user activates the “Screw Seating Stability Control” function in “Parameter”, torque calibration must also be done with the stability control turned on, the result of the calibration varies between activation and deactivation of the stability control (slow and high speed).
  • Page 25 Step Two A. A digital torque meter (a digital torque meter used in the calibration process must be well maintained and calibrated periodically to ensure proper calibration of the tool) is needed for the calibration process. For step two we start with the lower limit of the torque calibration process, and a recommended torque value is shown on the upper right corner of the interface, if the user chooses to use the recommended torque value for the...
  • Page 26 Please enter the torque The user can enter the value on the digital recommended torque value torque meter here. Press for the calibration on the torque value and a separate key pad will The voltage value will appear be shown each time a torque value is detected Reset the entered value to 0...
  • Page 27 Please adjust the torque ring so that the torque output shown on the torque meter is about 1.2 Nm (Please refer to P.85 for torque ring adjustment) Upper Limit Torque Value input Step Four After the calibration process is completed, a set of slope-intercept value will be displayed on 4 page.

  • Page 28: Setting Parameters

    4.1.5. Setting Parameters This section explains how each parameter is set up in details. All settings in each page will be saved once “next page” button is pressed. 1. Torque Related Parameters A. Target Torque: The target fastening torque B. Maximum Torque: The upper limit of the torque specification. For example: if the target torque is 1Nm and the required accuracy is ±10%, the upper limit should be 1.1Nm C.
  • Page 29 2. Fastening Detection Choosing the one of two methods of detection (fastening duration (time) or number of turns), from start to seating of the screw Methods of Fastening Detection 3. Detection Method: Time When “Time” is chosen, the following set up page will appear A.
  • Page 30 4. Detection Method: Number of Turn When “Turns” is chosen, the following page will appear A. Target Turns: the number of turns (revolution)for the screw to reach seating position. Range: 0-99 turns B. Maximum Turns: Upper limit of the number of turns. Range: Target number of turn to 99 turns.
  • Page 31 6. Screw Counter When the screw counter is activated (press Yes), and when error occurs during the fastening process, a lock on the system will be activated, and the lock needs to be deactivated before continuing. Number of Screws and Screw Counter Lock 7.
  • Page 32 RPM Setting and Seating Stability Control 9. Target Torque Offset Displayed torque offset setting is for the user to manually adjust the displayed torque on the system (Control Unit) when there is a constant amount of disparity between the torque value displayed on the system and the value displayed on a benchmark such as the torque tester.
  • Page 33 System Lock Description Function Exceeds Max. Torque System lock activated when torque exceeds the upper limit of torque setting Min. Torque Not Attained System lock activated when torque attained is less than the lower limit of torque setting Exceeds Max. Time System lock activated when the fastening process takes longer than the upper limit of the time setting Min.
  • Page 34 Advanced System Lock Settings Password Setting for Advance Lock Sign Unlocking Procedure Click on the sign to enter password Unlock the system through I/O signal or click on the sign to enter password Scanner Unlock the system using a scanner or click on the sign to enter password...
  • Page 35 12. Soft Start Press Yes to activate the soft start function, and the system will go into the next page for related settings. Activating Soft Start Mode A. CW/CCW: Direction of turn for the soft start B. Speed: Can be set between 20-90% of RPM setting C.
  • Page 36 Screw Counter Reset Options Screw Counter Reset Button...

  • Page 37: Data Storage

    4.1.6. Data Storage In this section, data storage related functions and settings will be explained in details 1. Automatic Storage (internal storage) Press Yes to activate automatic internal storage of fastening data Automatic Storage 2. Saved Data A. Step One Data is saved in each file by the date of which the fastening is performed Loading Data...
  • Page 38 File Name By Date B. Step Two Press on the file date and it will be highlighted in blue, and press the following button to either delete the file, delete all the files or open the file. File Selection...
  • Page 39 C. Step Three When a data file is opened, you can select to view pages of the file by pressing on the next and previous button, or pressing on the number of pages until a keypad appears on the screen, and you can enter the page number you would like to view. File Reading In Progress Current Page...

  • Page 40: Communication Settings

    4.1.7. Communication Settings In this section we will explain how to use WIFI connection to communicate with your devices. 1. Step One The user can choose to turn on or off the Wifi connection by clicking “Yes” or “No”. WIFI On/Off Switch 2.
  • Page 41 3. Step Three The user can change the device name and ID (number) for the system, device name and ID will be shown when the user searches for the device via WiFi connection. Press on the “Device Name” and “Device ID” to activate key pad for input. Please note that a maximum of 20 letters/numbers can be entered for the device name, and number 0-239 can be entered for device ID.

  • Page 42: Changing The Ip

    4.1.8. Changing the IP Click on “Next Page” and the user can enter a set of IP manually, in each column the user is allowed to enter numerical value 1-255, press “confirm” after each entry to go to the next column. Changing the IP Press “Confirm”...

  • Page 43: System Settings

    4.1.9. System Settings In this section we will explain some of the basic settings of the system 1. System Language The users can choose from the following list of language. System Language 2. Torque Unit A. Step One Selecting the torque unit and click next page to confirm the selection. Torque Unit...
  • Page 44 B. Step Two Confirming the selection of torque unit, the system will restart after clicking on “Confirm”. System restart 3. Other Settings A. Incorrect Time/Date can be adjusted when the system is connected to user interface on the web page through WIFI. Password Setting B.
  • Page 45 Password Setting C. If the user selects “System Reset” on the “Password Setting” page, the user will enter the following page, click “Confirm” and the system will be reset to its factory default settings. Confirmation for System Reset D. Press Yes to activate the buzzer inside the tool and the control unit, if the buzzer is not activated, only the LED light and the touch screen on the control unit will notify the user about the fastening status.
  • Page 46 E..I/O signal holding time can be set from 0-4 seconds, if 0 second is selected, the I/O signal will be sent continuously. I/O Signal Holding...

  • Page 47: System Information

    4.1.10. System Information Information about the system such as the firmware and software version and the serial number of the tool and the Control Unit are shown on the system information page (below). Total fastening cycles (one screw per cycle) performed with the tool is also displayed on the bottom.

  • Page 48: System Notification

    4.1.11. System Notification 1. Barcode Scanning Overwrite If the same barcode is scanned more than once, a notification will appear to prompt the user for overwriting the previous scan. Please click Yes to overwrite the previous scan record or click No continue without overwriting. Barcode Record Overwrite 2.
  • Page 49 Notification for Product Warranty...

  • Page 50: The Web Interface

    4.2. The Web Interface In this section, we will focus on the operating process of the web interface of the system. 4.2.1. Getting Started 1. Step One In order to use the web interface, the user must connect the Control Unit to a device through WIFI.
  • Page 51 2. Step Two Check for the IP on the user interface of the Control Unit, and enter the IP on a web browser (Chrome is preferred), and type in “:8000” at the end of the IP and press enter. IP Address 3.

  • Page 52: Initial Setting

    4.2.2. Initial Setting When the system is activated for the first time or after the system is reset to default setting, the password of the system manager (highest level of access) needs to be set, the user can do this either on the user interface of the Control Unit or on the web interface.
  • Page 53 Lost Password Entering the Provisional Password Reset System...

  • Page 54: Real Time Monitoring

    4.2.3. Real Time Monitoring 1. Fastening Results When “Result” is selected in A, OK / NG / IR (Incomplete Rundown) / SS (Stripped Screw) will be displayed after a fastening cycle (Please refer to the following). A. Real time monitoring: Real time data of torque, fastening duration (time) and number of revolution (turn) B.
  • Page 55 E. Unlock: When any types of error occur during a fastening cycle, the tool will be locked to prevent further use, to unlock please click on “Unlock” and enter the password of tool manager (master, the highest level of system access) F.

  • Page 56: Torque Calibration

    4.2.4. Torque Calibration Before using the tool for the first time, please perform torque calibration process at least once. Torque calibration should be done every 200,000 fastening cycle (one screw per cycle) to maintain accuracy and consistency of the system. Please note that if the user activates the stability control, torque calibration must also be done with the stability control turned on, the result of the calibration varies between activation and deactivation of the stability control (slow and high...
  • Page 57 2. Step Two A. For step two we start with the lower limit of the torque calibration process, and a recommended torque value is shown, if the user chooses to use the recommended torque value for the calibration, the result of the calibration will be suitable for 20%-80% of the entire torque range of the tool (the recommended torque value displayed will be different for different tool model).
  • Page 58 3. Step Three A. The upper limit of the torque calibration process is needed, and a recommended torque value is shown, if the user chooses to use the recommended torque value for the calibration, the result of the calibration will be suitable for 20%-80% of the entire torque range of the tool (the recommended torque value will be different for different tool model).
  • Page 59 4. Step Four Slope/Intercept values will be shown on the page and the calibration process has been completed, if the user decides to repeat the process all over again, please click on “Return”. Torque Calibration (4 Step)

  • Page 60: Setting Parameters

    4.2.5. Setting Parameters 1. Torque Setting A. Target Torque: The target fastening torque B. Maximum Torque: The upper limit of the torque specification. For example: if the target torque is 1Nm and the required accuracy is ±10%, the upper limit should be 1.1Nm C.
  • Page 61 3. Detection Mode: Time When “Time” is chosen, the following set up page will appear A. Target Time: the time it takes for the screw to reach seating position. Range: 0-4 Seconds B. Maximum Time: Upper limit of the time. Range: 0-4 Seconds C.
  • Page 62 5. Number of Screws The user can choose to set up the number of screws in one complete assembly process (one work piece), when all the screws are fastened correctly in a complete assembly process, “all ok” will be shown. 6.
  • Page 63 Screw Counter Reset Icon on Monitoring Screen 8. RPM Setting The fastening speed or RPM can be adjusted from 200rpm to 1000rpm. Press on the numerical value to activate keypad. 9. Screw Seating Stability Control Press YES to activate seating stability control, this function will stabilize the fastening process right before the seating of the screw to enhance fastening torque accuracy.
  • Page 64 the torque tester. Displayed Torque Offset Setting 11. System Lock Settings When any errors occur during fastening, the user can choose to lock the system to avoid further use of the tool. Click Yes to activate system lock and choose from the following six conditions of which the system should be locked.
  • Page 65 If I/O or Scan Signal is chosen, the user can choose whether password is needed to unlock the system or not. 13. Soft Start Mode Press Yes to activate the soft start function, and the system will go into the next page for related settings.
  • Page 66 14. After all settings are completed, please click on “Save Settings” to complete the process A. The user can export the settings as a saved file for future application, just click on “Export”. B. When a set of saved settings is needed, the user can import the saved file by clicking “Import”...

  • Page 67: Data Storage

    4.2.6. Data Storage In this section, data storage related functions and settings will be explained in details 1. Automatic Storage (internal storage) Click Yes to activate automatic internal storage of fastening data Data Selection and Storage A. Click on “Delete All” to permanently remove all files B.
  • Page 68 Multiple File Selection Downloaded txt. File Format Code Description Note Barcode Number (NA = no barcode) Upper Limit of Target Torque Lower Limit of Target Torque N:Nm Unit Torque Unit K:Kgf-cm L:lb-ft TimeU Upper Limit of Time When “time”is selected TimeL Lower Limit of Time TurnU...
  • Page 69 File Format Click “Done” to Close the Screen...

  • Page 70: Communication Setting

    4.2.7. Communication Setting In this section we will explain how to use WIFI connection to communicate with your devices 1. Device Name The user can change the device name, please click confirm after entering a new name and restart the system (both the control unit and the web interface). Changing Device Name 2.
  • Page 71 3. The current IP is displayed: IP Address 4. The user can enter a set of IP manually, in each column the user is allowed to enter numerical value 1-255, press “confirm” at the end and restart the system to implement the new IP.

  • Page 72: System Setting

    4.2.8. System Setting In this section we will explain how to perform system settings 1. Language Selecting the system language 2. Unit of Torque Selecting the unit of torque Language and Torque Unit Buzzer Press Yes to activate the buzzer inside the tool and the control unit, if the buzzer is not activated, only the LED light and the touch screen on the control unit will notify the user about the fastening status.
  • Page 73 Password Setting 5. I/O Signal Holding Time I/O signal holding time can be set from 0-4 seconds, if 0 second is selected, the I/O signal will be sent continuously.
  • Page 74 6. System Reset Click on “System Reset” and close the pop-up window after confirmation. Resetting the System 7. Time Synchronization Click on “Time Synchronization” to synchronize with your device. Close the pop-up window after confirmation. Time Adjustment 8. System Update A.
  • Page 75 Click on “Update” and the system will start updating process, please do not close the program or shut down the power of the system before the process is completed. Web Server Update Locate Web Server Update File Choosing the File for Update Status of System Updat Restart the System...
  • Page 76 Choose “Control Unit Firmware Update” to update the firmware in the control unit, and click on update. A beep will go off on the control unit and the status of the update will be displayed on the web interface. Please do not close the program or shut down the power on the system until the process is completed.

  • Page 77: System Information

    4.2.9. System Information Information regarding the system including firmware version, software version, control unit serial number and tool serial number. The total number of fastening cycles (one screw per cycle) performed with the tool is also displayed on the bottom. System Information...
  • Page 78 4.2.10. System Notification 1. Barcode Scanning Overwrite If the same barcode is scanned more than once, a notification will appear to prompt the user for overwriting the previous scan. Please click Yes to overwrite the previous scan record or click No continue without overwriting. Barcode Record Overwrite Notification for Calibration When the number of fastening cycle exceeds 200,000 cycles after the last calibration...

  • Page 79: I/O Connection

    5. I/O Connection 5.1. Sinking and Sourcing Digital I/O Sinking Digital I/O Connection (DIN) Sourcing Digital I/O (DIN)
  • Page 80 Sinking Digital I/O (DOUT) Sourcing Digital I/O (DOUT)

  • Page 81: I/O Pin Definition

    5.2. I/O Pin Definition I/O-DIN Definition: 1. DIN1 (Enable): High voltage level (I/O Control Mode) 2. DIN2 (CW): High voltage level (I/O Control Mode) 3. DIN3 (CCW): High voltage level (I/O Control Mode) 4. DIN4 (Lock) : High voltage level (I/O Control Mode), motor locked. 5.
  • Page 82 I/O-DOUT Definition: 1. DOUT1 (Group OK): High voltage level, Group OK (screw counter OK, fastening result of individual screw might be OK or NG) 2. DOUT2 (OK): High voltage level, fastening result OK 3. DOUT3 (NG): High voltage level, fastening result NG 4.

  • Page 83: Trouble Shooting

    6. Trouble Shooting 6.1. Hardware 1. If the touch screen does not turn on after the system power is on, please turn off the power first and then restart. 2. If the tool does not start, please make sure the system is not in the “system lock” mode, please unlock before using the tool again.

  • Page 84: Product Service

    Warranty: one year or one million fastening cycle, whichever comes first. ⚫ The warranty only applies to the product of KEMP Tools Industrial, which includes the tool (screwdriver), control unit, the cords and the power supply. Depending on the condition of the product and the defect.

  • Page 85: Torque Ring Adjustment

    8. Torque Ring Adjustment The following chart shows the torque output of the tool in relation to the position of the torque adjustment ring (gradation), please note that the actual output might varies. TORQUE RING GRADATION CHART TESM06K TESM16K TESM20K TESM24K 2.25 1.75...

  • Page 86: Control Unit Lights Signal

    9. Control Unit Lights Signal Description Note Power Power On = Red Status Green=OK Red=NG Blue=All Ok Off when not WIFI Blue=Connected connected...

This manual is also suitable for:

Kti ets-ls16Kti ets-ls20Kti ets-ls24

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