Wilo Control EC-Booster Installation And Operating Instructions Manual
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Summary of Contents for Wilo Control EC-Booster
- Page 1 Pioneering for You Wilo-Control EC/ECe-Booster en Installation and operating instructions · 2549070 • Ed.02/2023-08 SW: 1.02.x / HW: 2...
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Page 3: Table Of Contents
Quick access to “Easy Actions” ........ 27 Factory settings .............. 28 8 Commissioning................. 28 Operator responsibilities ........... 28 Activating the switchgear .......... 28 Start initial configuration........... 29 Start automatic mode ............ 43 During operation.............. 43 9 Shut-down ................ 45 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 4: General
All rights reserved. Subject to change Wilo shall reserve the right to change the listed data without notice and shall not be liable for technical inaccuracies and/or omissions. The illustrations used may differ from the ori- ginal and are intended as an exemplary representation of the product. -
Page 5: Personnel Qualifications
Electrical work: qualified electrician Person with appropriate technical training, knowledge and ex- perience who can identify and prevent electrical hazards. • Installation/dismantling work: qualified electrician Knowledge regarding tools and fixation material for various structures Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 6: Electrical Work
Do not use any aggressive cleaners or scouring agents or fluids. • The product is not watertight. Do not submerse the product in fluids. • Only carry out maintenance tasks mentioned in these installa- tion and operating instructions. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 7: Operator Responsibilities
The pumps are switched on/off individually and automatically depending on the actual How it works pressure in the system. The pressure control for the Control EC-Booster is carried out using a two-point controller. The pressure control for the Control ECe-Booster is carried out us- ing a PID controller. -
Page 8: Technical Data
Collective fault signal (changeover contact) 1 Collective run signal (changeover contact) Individual fault signal (closed contact (NC)) Individual run signal (open contact (NO)) Low water level/Dry-running protection (Normally closed contact (NC)) Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 9: Type Key
Defects must be notified to the transport company or the manufacturer on the day of receipt of shipment. Claims cannot be asserted if the notification of defects takes place at a later date. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 10: Transport
• To prevent cracks in the masonry and chipping of the construction material, ensure suf- ficient clearance to the edge of the structure. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 11: Electrical Connection
Risk of fatal injury due to electrical current! Improper conduct when carrying out electrical work can lead to death due to electric shock! • Electrical work must be carried out by a qualified electrician! • Observe local regulations! Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... - Page 12 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ModBus RTU: RS485 interface 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 ModBus RTU: Jumper for termination/polarisation Fig. 2: Control EC-B 1 .../EC-B 2 ... Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 13 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ModBus RTU: Jumper for termination/polarisation 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Fig. 4: Control EC-B 1 ... Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 14 T e r m i n a l s t r i p : E a r t h ( P E ) M a i n s w i t c h / m a i n s c o n n e c t i o n Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 15 Mains voltage adjustment: Converter bridge 230/COM Mains connection 3~380 V: Fig. 9: Mains connection Wilo-Control EC-B • Cable: 4-core 1.../EC-B 2... • Wire: L1, L2, L3, PE • Mains voltage adjustment: Converter bridge 380/COM Mains connection 3~400 V: Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 16 Connect the wires to the main switch as per connection diagram. Mains connection 1~230 V: • Cable: 3-core • Wire: L, N, PE • Mains voltage adjustment: Converter bridge 230/COM (factory setting) 1~ 50/60 Hz Fig. 11: Mains connection 1~230 V Wilo- Control ECe-B... Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 17 The rotating field is routed from the mains connection directly to the pump connection. • Check the required rotating field of the pumps to be connected (clockwise or counter-clockwise). • Observe the installation and operating instructions of the pumps. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 18 Connected pumps with rated current greater than 12 A: separate motor protection switch Motor current monitoring Wilo-Control EC-B ... for pumps with rated current up to 12 A After connecting the pumps, set the rated motor current of the pump. Potentiometer for motor current monitoring Current Pump 1 Current Pump 2 Use a screwdriver to set the rated motor current at the respective potentiometer.
- Page 19 Motor current monitoring Wilo-Control EC-B ... for pumps with rated current greater than 12 A Motor protection switch Potentiometer for motor current monitoring After connecting the pumps, use a screwdriver to set the rated motor current on the re- spective motor protection switch.
- Page 20 NOTICE! Connection is only possible using the Wilo-Control EC-B ... switchgear! One thermal motor monitoring device with bimetallic sensors can be connected per pump. Do not connect PTC or Pt100 sensors! The terminals are fitted with a converter bridge at the factory.
- Page 21 Remove the converter bridge and connect the wires to the terminal strip according to the connection diagram. Use the terminal number shown in the connection overview on the cover. Fig. 23: Connection overview symbol Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 22 An external voltage which is applied destroys the component. • Do not apply external voltage. NOTICE! Connection is only possible using the Wilo-Control ECe-B switchgear! The speed setpoint is issued through a separate output for each pump. A voltage of 0 – 10 V is provided for this at the output.
- Page 23 The number shown in location “x” on the symbol indicates which pump it refers to: • 1 = pump 1 • 2 = pump 2 Fig. 28: Connection overview symbol • 3 = pump 3 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
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Page 24: Operation
CAUTION Property damage due to external voltage! An external voltage which is applied destroys the component. • Do not apply external voltage. See Overview of components: Wilo-Control EC-Booster [” 12] for position numbers Control EC/ECe-B2 Control EC/ECe-B3 ModBus: RS485 interface ModBus: Jumper for termination/polarisation The ModBus protocol is available for connection to a building management system. -
Page 25: How It Works
Additionally, repeated pump cycling is activated as a factory setting. This causes the base- load pump to be switched every 6 hours. NOTICE! To deactivate this function: Menu 5.60! Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... - Page 26 LCD display and the red LED lights up. The output for the collective fault signal (SSM) is activated. If the pressure falls below the overpressure detection threshold, the alarm is automatically reset after a short delay. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
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Page 27: Menu Control
Manual operation pump 2 If the operating button is pressed, pump 2 runs. If the operating button is released, the pump switches off. The last set operating mode is active again. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 28: Factory Settings
E006 Rotating field error • Incorrect rotating field • Establish a clockwise rotating field at the • Operation with single-phase AC current mains connection. connection. • Deactivate rotating field monitoring (menu 5.68)! Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 29: Start Initial Configuration
If a low-water cut-out switchgear (dry-running protection) is available, the switching point has been correctly set. ✓ Motor protection is preset according to the pump data (“Control EC-Booster” only). Turn the main switch to the “ON” position. Switchgear starts. – All LEDs light up for 2 s. - Page 30 • 3.11 Operating speed of pumps during manual operation − − • 4.00 Information 4.02 Current pressure value in bar • • • 4.12 Running time of switchgear • • • Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 31 5.63 Low water level (dry-running protection): Reactivation time delay • • • 5.68 Mains connection rotating field monitoring On/Off • − − 5.69 Minimum motor current monitoring On/Off • − − Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 32 5.73 Reaction to underpressure detection • • • 5.74 Delay time for overpressure and underpressure detection • • • 5.79 Pump speed in the event of a sensor fault − − • Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 33 Menu no. 5.14 Description PID controller: Proportional factor Value range 0.1 to 100 Factory setting Fig. 40: Menu 5.14 Menu no. 5.15 Description PID controller: Integral factor Value range 0 to 300 Factory setting Fig. 41: Menu 5.15 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 34 If the pump kick function is activated, the following menu items can be set: • Menu 5.41: Allows “pump kick” when status is Extern OFF • Menu 5.42: Pump kick interval • Menu 5.43: Pump kick duration Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 35 5.46 Description Minimum speed of the pumps Value range 0 to 50% Factory setting Fig. 50: Menu 5.46 Menu no. 5.47 Description Maximum pump speed Value range 80 to 100% Factory setting 100% Fig. 51: Menu 5.47 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 36 “raise”: The relay picks up. Menu no. 5.60 Description Pump cycling Value range on, off Factory setting Fig. 56: Menu 5.60 Menu no. 5.61 Description Zero-flow test Value range on, off Factory setting Fig. 57: Menu 5.61 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 37 This function can be set as follows: • on = motor current monitoring activated. • off = motor current monitoring of the minimum motor cur- rent deactivated. NOTICE! Monitoring the maximum motor current cannot be deactivated! Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 38 Factory setting 100% Explanation If it is set in Menu 5.45 that pumps are activated in case of a sensor error, the corresponding speed can be defined here. Fig. 64: Menu 5.79 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 39 1.10 Description Peak-load pump activation delay Value range 0 … 30 s Factory setting 3 s Explanation Time until the peak-load pump is switched on when the activa- tion threshold is reached. Fig. 70: Menu 1.10 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 40 2.04 Description Parity Value range none, even, odd Factory setting even Fig. 75: Menu 2.04 Menu no. 2.05 Description Number of stop bits Value range 1; 2 Factory setting Fig. 76: Menu 2.05 Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 41 Carry out the following work during initial configuration: • Check direction of rotation of the pumps • Set precise motor current monitoring (“Control EC-Booster” only) Use the following settings to perform the initial configuration: • Switch off the pumps: Set menu 3.02 to 3.04 to “off”.
- Page 42 The pumps are enabled in menu 3.01: Value is “on”. Start Easy Actions menu: Turn the operating button 180°. Select the pump’s manual operation mode: turn the operating button until the menu item is displayed: - Pump 1: P1 Hand Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
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Page 43: Start Automatic Mode
Pump activated/deactivated – Pump On/Off • Operation with standby pump • Control mode • Actual pressure value • Active field bus operation Furthermore, the following information is available via menu 4: Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... - Page 44 Set value for the motor current monitoring: Pump 2 Max. rated current in A (“Control EC-Booster” only) Set value for the motor current monitoring: Pump 3 Max. rated current in A (“Control EC-Booster” only) Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
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Page 45: Shut-Down
⇒ Value saved, pump switched off. Turn main switch to the “OFF” position. Secure the main switch against being activated by unauthorised persons (e.g. lock main switch) ▶ Switchgear switched off. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 46: Removal
Check electro-mechanical components for wear • Have electro-mechanical components checked for wear by an electrician. • If wear is ascertained, have the affected components replaced by an electrician or by the Wilo Customer Service. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 47: Faults, Causes And Remedies
All faults rectified. Starting the Easy Actions menu: Turn the operating button 180°. Fig. 81: Acknowledge fault Select menu item “Err reset”. Press the operating button. ▶ The fault indication is reset. Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 48: Fault Memory
12.1 Information on the collection of Proper disposal and appropriate recycling of this product prevents damage to the environ- used electrical and electronic ment and danger to your personal health. products Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 49: Appendix
Hand over these products at designated, certified collection points only. • Observe the locally applicable regulations! Please consult your local municipality, the nearest waste disposal site, or the dealer who sold the product to you for information on proper disposal. See www.wilo‑recycling.com for more information about recycling. Appendix 13.1... -
Page 50: Overview Of The Symbols
Input: Low water level (dry-running protection) Output: Individual fault signal pump 2 37/38 Input: Pump 1 thermal winding monitor 10/11 Output: Individual run signal pump 2 39/40 Input: Pump 2 thermal winding monitor Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... - Page 51 Output: Individual run signal pump 2 41/42 Output: Pump 1 pressure setpoint 13/14/15 Output: Collective run signal 43/44 Output: Pump 2 pressure setpoint 16/17/18 Output: Collective fault signal 45/46 Input: passive pressure sensor 4 – 20 mA Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
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Page 52: Modbus: Data Types
= 33096. It is also possible to do the calculation the other way round. Based on the bit with the highest index, check whether the read number is greater than/equal to the power of Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... -
Page 53: Modbus: Parameter Overview
11. empty/drain 12. FTS 13. cleans/day 14. cleans/ month 40026 Current value INT16 0.1 bar 31.000 (25) 0.1 m 0.1 K 0.1 °C 1 cm 1 min 0.1 h 0.1 psi Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08... - Page 54 21: Leakage 40141 Acknowledge BOOL 31.000 (140) 40142 Alarm history index UINT16 31.000 (141) 40143 Alarm history error UINT16 31.000 (142) code * R = read-only, RW = read- and write-accessible Installation and operating instructions • Wilo-Control EC/ECe-Booster • Ed.02/2023-08...
- Page 56 Local contact at www.wilo.com/contact WILO SE Wilopark 1 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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