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HE-VA Disc-Roller XL Contour Operating Instructions/Spare Parts List

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Manual nr. 8000021 01 010623

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Summary of Contents for HE-VA Disc-Roller XL Contour

  • Page 1 Manual nr. 8000021 01 010623...

  • Page 2: Table Of Contents

    EC DECLARATION OF CONFORMITY .................... 2 Description of the machine ....................... 5 Delivery check ..........................5 Preparing the machine ........................5 Safety Instructions for Disc-Roller XL Contour .................. 6 Safety and Instructions on Hydraulics ....................7 Complaints/disposal ........................7 Labels on the machine ........................8 Safety –...
  • Page 3 Disc ............................. 40 Edge equipment .......................... 42 Lights ............................44 Spring-Board suspension ......................46 Overview over horn ........................48 Longfinger afterharrow (additionel equipment) ................49 El-depth stop for disc ........................51 Hydraulic brakes ......................... 53 Air brakes ............................ 54 Hydraulic............................56 Drawbar and wheelframe ......................

  • Page 4: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY in accordance with the EU Machinery Directive 2006/42/EC applicable as from December 29 2009: HE-VA ApS N. A. Christensensvej 34, DK-7900 Nykøbing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC.

  • Page 5: Description Of The Machine

    The Disc-Roller XL Contour can be fitted with both 610 mm and 570 mm discs. The new, larger disks penetrate deeper into the soil, where they effectively incorporate plant and stubble material – even large amounts of crop residues, such as maize stems or cover crops, are incorporated without problems.

  • Page 6: Safety Instructions For Disc-Roller Xl Contour

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Safety Instructions for Disc-Roller XL Contour Do not start-up the machine if there are persons in exposed positions* within a hazardous area**. When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment and uncoupling), the following conditions must be observed: •...

  • Page 7: Safety And Instructions On Hydraulics

    2-year guarantee on all material and design defects, provided that HE-VA’s operating instructions are followed and that only original HE-VA components have been used. Al warranty repair work is only performed according to a prior agreement with HE-VA and within normal working hours. Machines for improvement shall be submitted in cleaned condition.

  • Page 8: Labels On The Machine

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Labels on the machine You will find several labels on your Disc-Roller containing safety and practical instructions as regards the correct application of the machine. Please study the instructions and point out to the user the importance of the labels as well as the safety instructions in these Operating Instructions.

  • Page 9: Technical Specifications / Data

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Technical Specifications / Data Power No. of Working Weight kg No. of Rollertype / Diameter Model Require- rings width Quick-push/hydr. disc ment, HP Wave roller 600 mm 4,25 m 140 + U-Profile, 600 mm single...

  • Page 10: Start-Up Of The Machine

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Start-up of the machine General Information The machine is supplied as standard in transport position. At start-up, attach the machine to the tractor. Check that the towing hook height is between 500 og 600 mm.

  • Page 11: Uncoupling, Trailed Model

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Uncoupling, Trailed Model 1. Lift the machine up and tilt the depth stop on the drawbar forward towards the tractor. 2. Now lower the machine onto firm ground. 3. Adjust the drawbar – and wheel cylinder (red) so that the drawing bolt is loose.

  • Page 12: Disc

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Disc The Discs are adjusted up or down by a hydraulic Master-Slave system. It is important that the discs are regularly lifted to the top to reset the Master-Slave system. The depth position is readable on the scale (standard).

  • Page 13: Edge Equipment

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Edge equipment Edge equipment for Disc-Roller XL Contour. The disc can be adjusted so that excavated soil is collected. Keep the disc away from the ground to avoid bending when turning. The edge equipment can be adjusted in three places: 1.

  • Page 14: Scraper

    01-06-2023 Scraper The Disc-Roller XL Contour has special designed scrapers among the packer rings on the single VProfile and U-Profile as well as on the Wave Roller. To avoid unnecessary wear and to obtain the best scraper effect it is important to check the centering of the scrapers every day.

  • Page 15: Maintenance And Service

    For lubrication, maintenance and repairs, the machine must be lowered, the tractor must be braked and the engine must be stopped. On the Disc-Roller XL Contour there are 25 grease nipples on the 4.5 meter and 31 grease nipples on the 5.5 meter machine There is 1 grease nipple on each support wheel in the hinge joint.
  • Page 16 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Figur 3 Figur 4 Figur 5 Figur 6 Back to table of content...

  • Page 17: Noter

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Noter Back to table of content...

  • Page 18: Spareparts

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Spareparts Cylinder for ”In-line system” Additional equipment Back to table of content...
  • Page 19 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Itemno. DesignationBolt 4,5m 5,5m 1300138 Drawbar 0463302 Cylinder 100/40x280 Ø35/Ø32 0463372 Gasket set 100/40 7345041 Cylinder ”In-Line system” 100/40 x 280/50 7345006 Lower part for parking device hydr. tube 7345003 Screen for parking device hydr. tube 7345019 Parking device, complete incl bolts –...

  • Page 20: Supporting Wheel (Additional Equipment)

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Supporting wheel (additional equipment) Right shown Pos. Itemno Designation 630910764 Bracket for Wheel suspension 1295188 Rear mounting bracket right 1295185 Rear mounting bracket left 630910740 Wheel suspension 630916557 Complete spindle right 630916545 Complete spindle left...
  • Page 21 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Itemno Designation 630532700 Lock bush for pin head 690103124 Bolt M16x35 8.8 690136001 Lubrication nipple M6, straight 690140712 Sliding disc ø52/ø78x2 690140710 Slide bush ø50/55 L=50 690140716 Slide bush ø35/39 L=50 0395653...

  • Page 22: Centre Section With Protection

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Centre section with protection Disc-Roller XL Contour Center section→ Back to table of content...
  • Page 23 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Itemno. Designation 4,5m 5,5m Centre frame w/protection 1295126 630916554 Supporting leg 1030280 Pin Ø16 L=96 / 45° 0377400 R-clip Ø4 0489610 Plastic plug RHS 70x70x5 Pin Ø37 =129 (Pin for lift arm CAT III ) w/handle and...

  • Page 24: Centre Section With Protection: From Jan 2021

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Centre section with protection: From jan 2021 Back to table of content...
  • Page 25 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Itemno. Designation 4,5m 5,5m 1295126 Centerframe 630916554 Supporting leg 1030280 Pin Ø16 L=96 / 45° 0377400 R-clip Ø4 0489610 Plastic plug RHS 70x70x5 Pin Ø37 =129 (Pin for lift arm CAT III ) w/handle and...

  • Page 26: Wheel Frame

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Wheel frame: Back to table of content...
  • Page 27 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Varenr. Betegnelse 4,5m 5,5m 1300454 Wheel frame, short for single roller 1141258 Wheel frame, medium for double roller 1300495 Wheel frame with brake, short for single roller 1141262 Wheel frame with brake, medium for double roller 69450400G Pin Ø50 L=400...

  • Page 28: Side Sections

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Side sections Back to table of content...
  • Page 29 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Varenr. Betegnelse 1295144 Side section, right 1295133 Side section, right (shown) 1295143 Side section, left 1295132 Side section, left (shown) 690200252 Cylinder 90/40x600 Ø40,25 690200253 Square flange with bush Ø40,25 690200273 Gasketset 90/40 (Hydraflex) 0235870 Bolt M16x75mm, 8.8 fzb...

  • Page 30: Locking Claw System

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Locking claw system Back to table of content...
  • Page 31 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Designation Per pcs. 630916606 Console for hook 0382800 U-bolt M16x100x150x100 0272290 Facet plate Ø16 DIN125B 0264090 Self-locking nut M16 630916605 Hook 0431650 Extension spring 3,5x26x160x35v m/2 eyes 690200170 Cylinder 40/25x80...

  • Page 32: Notes

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Notes Back to table of content...

  • Page 33: Single V-Profile Roller - Scraper - Material Damper Guard

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Single V-Profile roller – scraper – material damper guard Back to table of content...

  • Page 34: Twin U/V-Profile Roller - Material Damper Guard

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Twin U/V-Profile roller – material damper guard Back to table of content...
  • Page 35 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Designation 4,5m 5,5m 1160626 Single V-profile roller, Ø600 L=2210 7451042 Single V-profile roller, Ø600 L=2740 7451072 Single V-profile roller, Ø700 L=2242 7451076 Single V-profile roller, Ø700 L=2710 7451025 Twin V-Profile roller, Ø600 L=2240 7451022 Twin V-Profile roller, Ø600 L=2740...

  • Page 36: U-Profile Roller

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Designation 4,5m 5,5m 0235400 Bolt M12x60 8,8 0382800 U-bolt M16x100x150x100 0264090 Self-locking nut M16 69512040K Pin Ø12,5 L=40 0431975 Security ring 30 x Ø3 690600020 Bush Ø60 L=20 4 (8)
  • Page 37 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Rubber cushioned bearings and protective shield for general bearing (additional equipment) No. per Pos. Item no. Designation roller Protection shield for HCF 312 bearing, 7355054 (additional equipment, dont use for rubber cushioned bearing) 7355034 Rubber cushioned housing for Ø60 axle...

  • Page 38: Disc Bars

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Disc bars Disc-Bar 4,5m Left, rear Disc-Bar 4,5m Left, front Disc-Bar 4,5m Right, rear Disc-Bar 4,5m Right, front Disc-Bar 5,5m Left, rear Disc-Bar 5,5m Left, front Disc-Bar 5,5m Right, rear Disc-Bar 5,5m Right, front...
  • Page 39 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Iten no. Designation 4,5m 5,5m 1295204 Rear discbar, Right 1295198 Rear discbar, Right 1295203 Front discbar, Right 1295199 Front discbar, Right 1295155 Rear discbar, Left 1295201 Rear discbar, Left 1295157 Front discbar, Left...

  • Page 40: Disc

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Disc Back to table of content...
  • Page 41 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Vare nr. Betegnelse Pr. Disc-stilk 1295395 Complete disc (left) 1295396 Complete disc (right) 631700004 Carrier arm (left) 631700020 Carrier arm (right) 631700005 Clamping plate for carrier arm 690103091 Bolt M12x45 10.9 0272270 Facet plate Ø12...

  • Page 42: Edge Equipment

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Edge equipment Back to table of content...
  • Page 43 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Betegnelse 4,5m 5,5 m 630943094 Complete edge equipment with 508 mm disc 630943088 Mounted holder 630943090 Mounted link 630943095 BK-tube 30x5 L= 233 690103285 Bolt M20x280 8.8 690117005 Facet plate Ø20...

  • Page 44: Lights

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Lights Trailed machine Back to table of content...
  • Page 45 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Designation 7357505 Lightbox (L) 7357508 Lightbox (R) 7357504 Rear light 0264030 Locking nut M5 7357507 Marking light (L) 7357509 Marking light (R) 0234340 Bolt M5x25 0272240 Facet plateØ5 0656240 Reflector, yellow...

  • Page 46: Spring-Board Suspension

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Spring-Board suspension Right shown. See overview on page Right DRIVING DIRECTION Back to table of content...
  • Page 47 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no.. Designation 4,5m 5,5m 1300000 Mounting bar spring-board, right 1300002 Mounting bar spring-board, left 630938611 Mounting bar spring-board, right 630938612 Mounting bar spring-board, left 1300004 Spring-Board bar, right 1300007 Spring-Board bar, left...

  • Page 48: Overview Over Horn

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no.. Designation 4,5m 5,5m 633055710 Locking bar (long) f/transverse locking system 633052150 Slicing plates point, incl. bolt (slicing plate point) 633052100 Spring-Board tine point incl. bolt (flat) 633052250 Edge equipment (L) f/Spring-Board...

  • Page 49: Longfinger Afterharrow (Additionel Equipment)

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Longfinger afterharrow (additionel equipment) DRIVING DIRECTION Back to table of content...
  • Page 50 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no.. Designation 4,5m 5,5m 1295220 Arm for afterharrow, right 1295222 Arm for afterharrow, left 1140969 Complete holder for arm 1300158 Bar 40x40x5 L=2230, left 1295622 Bar 40x40x5 L=2730, left 1300147 Bar 40x40x5 L=2390, right...

  • Page 51: El-Depth Stop For Disc

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 El-depth stop for disc Back to table of content...
  • Page 52 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no. Designation 630932034 Clamping plate f/el-depth stop 630932035 Bracket f/connection box on el-depth stop 0235400 Bolt M12x60 0272270 Facet plate Ø12 0264070 Selflocking nut M12 DIN985 0442763 Valve block 4B 10/2 ½”...

  • Page 53: Hydraulic Brakes

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Hydraulic brakes Pos. Item no. Designtion 4,5 m 5,5 m See pages with wheelframes 690203106 Fitting, 90angle 12-3/8” BSP 690201020 Hydr. hose 1625 mm ¼” st/st 690201020 Hydr. hose 1625 mm ¼” st/st 0446678 Fitting 90 angle Ø10x3/8"...

  • Page 54: Air Brakes

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Air brakes Back to table of content...
  • Page 55 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 w/nylon tube for w/rubber hose for Pos. Item no. Designation membrane cyl membrane cyl. 690190001 Membrane cylinder 16” 690190070 Hose fittings M16x1,5 m/ Ø12 690190005 Test fitting, straight M16x1,5 690208102 Bonded seal PP 45-12 690190010 Mounting set, short U-bracket 690202930 Fitting, straight M16x1,5, Ø15 hose...

  • Page 56: Hydraulic

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Hydraulic Note: Check number and measurements of all hoses before ordering the spare parts. Drawbar and wheelframe Pos. Item no. Designation Pcs. 0463302 Cylinder 100/40x280 Ø35/Ø32 0463372 Gasket set 100/40 7345041 Cylinder 100/40 x 280/50 ”in-line cylinder”...

  • Page 57: Folde 4,5M

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Folde 4,5m Back to table of content...

  • Page 58: Folde 5,5 M

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Folde 5,5 m Back to table of content...
  • Page 59 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no Designation 4,5 m 5,5 m 690200252 Cylinder 90/40 x 600 Ø40 690200273 Gasket set 90/40 (Hydraflex) 690200170 Cylinder 40/25 x 80 690200175 Gasket set 40/25 mm 0442450 Sequential valve 1/2”...

  • Page 60: Depth Control 4,5 Meter

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Depth control 4,5 meter Back to table of content...

  • Page 61: Depth Control 5,5 Meter

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Depth control 5,5 meter Back to table of content...
  • Page 62 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Item no Designation 4,5 m 5,5 m 690200640 Cylinder 85/30 x 155 Ø30 fork 690200641 Gasket set 85/30 690200620 Cylinder 80/30 x 155 Ø30 fork 690200621 Gasket set 80/30 690209453 Depth stop valve, electric w/3 x Ø1/2” inside 690203006 Fitting 90°...

  • Page 63: Spring-Board 4,5 + 5,5

    Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Spring-Board 4,5 + 5,5 Back to table of content...
  • Page 64 Disc-Roller XL Contour 4.5 – 5.5m 01-06-2023 Pos. Varenummer Betegnelse 4,5 m 5,5 m 690200160 Cylinder 50/30 x 155 690203006 Fitting 90° 10-3/8” BSP 690203015 Fitting T10 0446752 Fitting Ø10-1/2” 0444020 Quickcoupling 1/2” male Cable straps 690201045 Hydraulic hose 1/4” L = 4800 mm 690201045 Hydraulic hose 1/4”...
  • Page 68 The design is subject to modification without notice.

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