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HE-VA Combi-Disc Series Operating Instructions Manual

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Summary of Contents for HE-VA Combi-Disc Series

  • Page 2 Combi-Disc 01/08 -2015...

  • Page 3: Table Of Contents

    Combi-Disc 01/08 -2015 Contents EC-Declaration of Conformity ......................8 Delivery check ............................. 9 Machine description ........................... 9 Range of applications ........................9 Technical specifications ......................... 10 Safety instructions for Combi-Disc....................11 Safety and Instructions on Hydraulics ................... 12 Transport on public roads: ......................12 Front axle load: ..........................
  • Page 4 Combi-Disc 01/08 -2015 Hydraulics ............................45 Wheel support ..........................45 Hydraulic stone protection ......................47 Rear section lifting ......................... 49 Disc adjustment ..........................51 Diagrammes ............................53 El. depth stop ..........................53 Light kit ............................54 Notes ..............................55...

  • Page 5: Ec-Declaration Of Conformity

    Combi-Disc 01/08 -2015 EC-Declaration of Conformity in accordance with the EU Machinery Directive 2006/42/EC applicable as from December 29th 2009: HE-VA ApS N. A. Christensensvej 34, DK-7900 Nykøbing Mors Denmark hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC.

  • Page 6: Delivery Check

    Machine description Range of applications HE-VA Combi-Disc is a multi-purpose machine available in 3.0 m, 3.5 m and 4,0 m working width. As standard, the Combi-Disc is built in a strong frame construction. In front, the machine is mounted with strong tines loosening the hard strata / plow pan simultaneously with a perfect oxidation without pulling hard and inconvenient soil up to the surface.

  • Page 7: Technical Specifications

    Combi-Disc 01/08 -2015 Technical specifications Rigid models 3.0 m 3.5 m 4.0 m Working width 3.00 m 3.50 m 4.00 m Transport width 3.00 m 3.50 m 4.00 m 400/60x15 – 14 Ply Wheel mounting (trailed model) Wheel pressure 4.9 BAR Number of hydraulic outlets: 2 pcs double-acting + 1 pc single-acting For trailed machines:...

  • Page 8: Safety Instructions For Combi-Disc

    Combi-Disc 01/08 -2015 Safety instructions for Combi-Disc. Do not start-up the machine if there are persons in exposed positions* within a hazardous area ** Persons in exposed positions: Any person who is wholly or partly within a hazardous area. Hazardous area: On and under the machine within a distance of 10 m from the machine. Persons in exposed positions: Any person who is wholly or partly within a hazardous area.

  • Page 9: Safety And Instructions On Hydraulics

    Combi-Disc 01/08 -2015 Safety and Instructions on Hydraulics 1. The maximum working pressure is 225 bar. 2. It is advisable to label the attachment parts at hydraulic connections between the tractor and the tool in order to eliminate incorrect operation! 3.

  • Page 10: Labels On The Machine

    Combi-Disc 01/08 -2015 Labels on the machine You will find several labels on your Combi-Disc containing safety and practical instructions as regards the correct application of the machine. Please study the instructions and point out to the user the importance of the labels as well as the safety instructions in these Operating Instructions.

  • Page 11: Start-Up Of The Machine

    Combi-Disc 01/08 -2015 Start-up of the machine General information The machine requires 2 double-acting outlets (three-point mounted models). The machine requires 3 double-acting outlets (trailed models). Colour marking of hydraulic hoses Hoses for depth adjustment of tines = black Hoses for wheel on trailed machines = red Hoses for automatic release system = yellow Hoses for depth adjustment of discs = green Attachment...

  • Page 12: Maintenance

    Combi-Disc 01/08 -2015 Maintenance  After the first 10 hours of operation, retighten the machine. Check hydraulic hoses, fittings and cylinders for leaks and retighten. Please see the below schedule. Ensure on a regular basis that all bolts are tightened. Maximum torque in Nm.
  • Page 13 Combi-Disc 01/08 -2015 Careful! XO The double-sealed ball bearings in the roller should only by lubricated every 20 working hours and by 1-2 strokes so that the sealing rings are not pressed out. However, by 1-2 strokes after the cleaning in order to press out water and dirt. Important! Oil, type Hydro Texaco HD32 has been filled in the hydraulic system.

  • Page 14: Mounting Instructions

    Combi-Disc 01/08 -2015 Mounting instructions Mounting of the square tube roller or V-profile roller If the machine has been delivered disassembled, mount the roller behind the machine before the start-up. Mounting of the drawbar and wheel frame on trailed models Mount the drawbar and the drawbar cylinder in the lowest holes of the three-point suspension.
  • Page 15 Combi-Disc 01/08 -2015 1. Mount the wheel frame bracket and wheel frame on the back of the main frame. 2. Then mount the wheel frame cylinder between the main frame and the wheel frame. Attach the hydraulic hoses and fasten them in the parking device on the drawbar.

  • Page 16: Setting And Adjustment

    Combi-Disc 01/08 -2015 Setting and adjustment When starting-up the Combi-Disc in the field, it is very important that the machine is parallel with the surface of the earth, the profile roller is at the rear and that the tractor is keeping the machine in an exact working depth.

  • Page 17: Hydraulic Automatic Release System

    Combi-Disc 01/08 -2015 Hydraulic automatic release system 1. Before each season it has to be controlled, that the gas pressure in the accumulator (Pos.1) is 90 bars. This requires special tools and can only be performed by an authorized dealer. 2.

  • Page 18: Replacement Of Wearing Point

    Combi-Disc 01/08 -2015 Replacement of wearing point Before working with the machine’s wearing points, the machine is to be fastened. This can be performed by trestles under the main frame or by a support of the roller. The wearing point might fall off, when the bolt is removed – take care to avoid foot and leg injuries.

  • Page 19: Disc

    Combi-Disc 01/08 -2015 Disc The working depth of the discs are adjusted hydraulically too. The depth position is readable on the scale (Pos. 1) (standard). The sensor can be adjusted to the desired depth, where el. depth stop is mounted. It is possible to over steer the electrical system by turning off the switch mounted in the cabin, now the discs can pass the sensor, thereby a deeper working depth is...

  • Page 20: Edge Equipment

    Combi-Disc 01/08 -2015 Edge equipment Adjust the edge equipment for the Adjust the edge equipment for the Adjust the edge equipment for the discs in the Combi-Disc so that the discs in the Combi-Disc so that the discs in the Combi-Disc so that the excavated soil is collected.

  • Page 21: Material Damper Guard

    Combi-Disc 01/08 -2015 Material damper guard The Combi-Disc can be equipped with material damper guard, Ensuring that excavated soil from the discs is falling down before packing. The material damper guard is height adjustable in 5 cm steps, by unlocking 1 pin in each bracket. To dismount the material damper guard, unlock pins and unbolt.

  • Page 22: Spare Parts List

    Combi-Disc 01/08 -2015 Spare parts list Drawbar...
  • Page 23 Combi-Disc 01/08 -2015 Pos. Item no. Designation 645100404 Drawbar 630771200 Parking device for hose 0449430 Tube support double Ø14/Ø14 690210211 Top plate f/tube support 0234790 Bolt M8x40 630757017 Towing eye 0272310 Facet plate Ø20 690103069 Bolt M20x80 0264110 Self-locking nut M20 0462750 Cylinder 90/40x280 Ø35/Ø32.5 690200274 Gasket set...

  • Page 24: Wheel Frame

    Combi-Disc 01/08 -2015 Wheel frame...
  • Page 25 Combi-Disc 01/08 -2015 Pos. Item no. Designation 1140873 Wheel frame 690141030 Hub 2500 kg 0396420 Sealing ring 690140105 Bearing 30208 690140111 Bearing 30211 0396470 Hub nut 0396460 Hub bolt 690141033 Hub cap 0396480 Castellated nut 0396300 Wheel (complete) 400760 15.5 14PR 0475400 Press-on bush EG Ø60/50x50mm 645100313 Tightening bracket for wheel support...

  • Page 26: Light Mounting

    Combi-Disc 01/08 -2015 Light mounting...
  • Page 27 Combi-Disc 01/08 -2015 Pos. Item no. Designation 1043480 Light bracket, left 1043510 Light bracket, right 0527040 Marking lights 0656240 Reflex, yellow 0243000 Cap screw M6x20mm. 8.8 0272240 Facet plate Ø6 0264040 Self-locking nut M6 0656260 Reflex, red 0656250 Reflex, white 0527000 Rear light, left 0527010...

  • Page 28: Front Section

    Combi-Disc 01/08 -2015 Front section...
  • Page 29 Combi-Disc 01/08 -2015 Pos. Item no. Designation 3,0m 645100325 Front section 645100330 Clamp for tine 690200344 Cylinder 70x60x50 645100312 Distance bush Ø40/Ø31 L=74 645100403 Adjustment shim Ø40/Ø31 L=8 645100288 Pin Ø30 L=262 630532600 Locking bush 0235330 Bolt M12x25 645100290 Pin Ø40 L=262 645100339 Pin Ø30 L=237 0272350 Facet plate Ø30...

  • Page 30: Parallel Guide

    Combi-Disc 01/08 -2015 Parallel guide...
  • Page 31 Combi-Disc 01/08 -2015 Pos. Item no. Designation 3,0m 645100233 Parallel guide 690200342 Cylinder Ø100/50x250mm 645100273 Pin Ø40 L=213 630532600 Locking bush 0235330 Bolt M12x25 645100369 Pointer 0234780 Bolt M8x35 0272250 Facet plate Ø8 0264050 Self-locking nut M8...

  • Page 32: Disc Support

    Combi-Disc 01/08 -2015 Disc support...
  • Page 33 Combi-Disc 01/08 -2015 Pos. Item no. Designation 3,0m 630949071 Horn for side section 645100224 Rear bar 645100218 Front bar 690103172 Bolt M20x200 630949078 Bush L=20mm 630929130 BK-tube Ø30x5mm L=148mm 0272310 Facet plate Ø20 0264110 Self-locking nut M20 630949077 Rod for parallel motion 69525061F Pin Ø25 L=61 690130132 Roll pin Ø6x40 0272340...
  • Page 34 Combi-Disc 01/08 -2015 Disc...
  • Page 35 Combi-Disc 01/08 -2015 Pos. Item no. Designation 630949022 Complete disc unit with carrier arm (left) (rear bar) 630949012 Complete disc unit with carrier arm (right) (front bar) 630949026 Carrier arm (left) 630949016 Cariier arm (right) 630949046 Clamping plate for carrier arm 690103091 Bolt M12x45 10.9 690117014 Facet plate Ø12 690113013 Self-locking nut M12...

  • Page 36: Rear Section

    Combi-Disc 01/08 -2015 Rear section Pos. Item no. Designation 3,0m 645100226 Rear section 645100281 Pin Ø50 L=256 630532700 Locking bush for pin head 0235760 Bolt M16x25 645100277 Pin Ø40 L=250 630532600 Locking bush for pin head 0235330 Bolt M12x25 645100265 Tip for top link 1170296 Threaded nut (right-handed) 645100267 Middle part for top link...

  • Page 37: Material Damper Guard

    Combi-Disc 01/08 -2015 Material damper guard Pos. Item no. Designation 3,0m 645100423 Bracket 690110109 U-bolt M16x180x180x180 0272290 Facet plate Ø16 0264090 Self-locking nut M16 0235390 Bolt M12x55 0272270 Facet plate Ø12 0264070 Self-locking nut M12 645100430 L-bar 69512040k Round head pin Ø12,5 L=40 0431975 Retaining ring 645100449 Rubber mat...

  • Page 38: Roller Bar

    Combi-Disc 01/08 -2015 Roller bar...
  • Page 39 Combi-Disc 01/08 -2015 Pos. Item no. Designation 3,0m 645100445 Arm for roller bar (R) 645100444 Arm for roller bar (L) 0229250 Bolt (hexagon socket) M20x70mm 0272310 Facet plate Ø20 0264110 Self-locking nut M20 0235810 Bolt M16x50mm 0272290 Facet plate Ø16 0264090 Self-locking nut M16 0478971...

  • Page 40: Edge Equipment

    Combi-Disc 01/08 -2015 Edge equipment...
  • Page 41 Combi-Disc 01/08 -2015 Pos. Item no. Designation 645100371 Bracket f/edge equipment 690110109 U-bolt M16 x 180x180x180 0272290 Facet plate Ø16 0264090 Self-locking nut M16 0236315 Bolt M20x280 0272310 Facet plate Ø20 630943095 BK-tube 30x5mm L=233 0264110 Self-locking nut M20 69525107J Pin Ø25 L=107 0378600 Ring split 630943090 Joint f/edge equipment...

  • Page 42: Hydraulics

    Combi-Disc 01/08 -2015 Hydraulics Wheel support...
  • Page 43 Combi-Disc 01/08 -2015 Pos. Item no. Designation See pos 10 page 25 See pos 10 page 27 Fitting 90-angle 3/8” 0446200 0446502 Fitting T-nipple Ø12mm/o-ring 0446679 Fitting 90-angle Ø12mm Quick coupling ½” 0444020 690203103 Fitting straight ½” Ø12 Hydr. hose 2950mm 3/8” st/st 0454835 Hydr.

  • Page 44: Hydraulic Stone Protection

    Combi-Disc 01/08 -2015 Hydraulic stone protection...
  • Page 45 Combi-Disc 01/08 -2015 Pos. Item no. Designation 690206513 Accumulator 4,5L 90bar Bounded seal 1 ¼” 0449110 690204501 Fitting straight ½” x 1 ¼” Fitting straight Ø15mm x ½” 0446757 690204505 Fitting T Ø15mm 0446500 Fitting T15L 0446680 Fitting 90-angle Ø15 pre-mounted connector See pos 3 page 31 0449060 Bounded seal 3/8”...

  • Page 46: Rear Section Lifting

    Combi-Disc 01/08 -2015 Rear section lifting...
  • Page 47 Combi-Disc 01/08 -2015 Pos. Item no. Designation See pos 2 page 33 Bounded seal ¼” 0449050 Hexagon nipple ¼” 0444500 Hydr. hose 700mm ¼” st/90º 0454210 Hydr. hose 500mm ¼” st/90º 0454170 T-nipple ¼” 0446510 Hydr. hose 2950mm 3/8” st/st 0454835 (lift-mounted) Hydr.

  • Page 48: Disc Adjustment

    Combi-Disc 01/08 -2015 Disc adjustment 3,0 m without el. depth stop 3,0 m with el. depth stop...
  • Page 49 Combi-Disc 01/08 -2015 Without electrical depth stop Pos. Item no. Designation 3,0m 690203001 Quick coupling, male E402 ½” 690203003 Fitting straight 10-½” BSP 690203006 Fitting 90-angle 10-3/8” BSP See pos. 13, page 35 Hydr. hose 7050mm ¼” st/st 0455085 (trailed) Hydr.

  • Page 50: Diagrammes

    Combi-Disc 01/08 -2015 Diagrammes El. depth stop BRUN = brown BLÅ = blue SORT = black...

  • Page 51: Light Kit

    Combi-Disc 01/08 -2015 Light kit HVID = white STEL = chassis GRØN = green H. BLINK / V. BLINK = right turn signal / left turn signal BRUN = brown BAGLYS = rear light RØD = red STOPLYS = stop light GUL = yellow...

  • Page 52: Notes

    Combi-Disc 01/08 -2015 Notes...
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This manual is also suitable for:

Combi-disc 4.0 mCombi-disc 3.0 mCombi-disc 3.5 mCombi-disc

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