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Table of Contents
Related Manuals for HE-VA Tip-Roller XL Series
Summary of Contents for HE-VA Tip-Roller XL Series
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Page 3: Table Of Contents
Specifications ............................6 Operating Instructions .......................... 6 Warning ............................7 Tip XL roller folding instructions ....................7 He-Va SAT-System .......................... 9 Spring Board............................. 9 Rolling ............................10 Safety at the Tip-Roller XL ....................... 10 Safety Instructions, regarding Hydraulic System ................12 Safety and other markings on the machine .................. -
Page 4: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY in accordance with the EU Machinery Directive 2006/42/EC applicable as from December 29 2009: HE-VA ApS N. A. Christensensvej 34, DK-7900 Nykøbing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC. -
Page 5: Description Of The Machine
The roller is mounted with He-Va SAT-system which is a weight distribution system to reduce weight from the chassis and middle section roller and transfer weight evenly to the wing sections. -
Page 6: Specifications
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Specifications 5-section hydraulic wheel-mounted field roller with free movability in all sections. Used for rolling of stones and packing of the top soil. The roller is available with a working width of 12,3 m or 15,3 m and with five different ring types: Cambridge-, Cam-, Star-, 2D wave-, and Crosskill rings. -
Page 7: Warning
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Now connect the hydraulic hoses, in the hydraulic outlets of the tractor. The Hydraulic hoses are marked in pairs with colour coded cable ties. Wing folding Tip frame and SAT-system center Jack stand Spring Board wheels and outside wings Blue... - Page 8 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Folding Step 1. Lower the SAT-system pressure until center roller is fully raised less <50 bar. Step 2. Tip frame fully up. Step 3. Fold wings in. Step 4. Lower the frame onto transport cradles and keep the valve actuated until the rear wheels have moved fully forwards.
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Page 9: He-Va Sat-System
Tip-Roller XL 12,3 – 15,3m 04-09-2019 He-Va SAT-System Figure 4 To activate the He-Va SAT-system (weight distribution system), set pressure up to 90 – 150 bar (figure 5). This will release weight from the inside wing section roller and distribute some weight to the outer wing and middle section roller. -
Page 10: Rolling
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Rolling Speed: max. 10 km/h. When turning, drive in wide curves as far as possible. The turning should be performed no sharper, than all roller rings are still rotating forward. Only lower the wheels when making ready for transport position. Do not drive over any large stones, which are not moveable. - Page 11 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Controle tightening: • of hub bolts, 386 Nm according to specifications • flange for towing eye, 6 pc of bolts 541 Nm ATTENTION!! Rotating parts and clothes in a loose condition, is a dangerous combination. IMPORTANT!! It is strictly prohibited for any person to take place on the frame or chassis of the machine, when it is either operating or the tractor is idling.
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Page 12: Safety Instructions, Regarding Hydraulic System
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Safety Instructions, regarding Hydraulic System 1. The highest allowable pressure, is 225 bar. 2. It is recommended to mark the hydraulic connections between the implement and tractor, to avoid incorrect operation! 3. When checking for hydraulic leeks, suitable safety gear must be used due to danger. (Safety goggles , gloves, etc.) At high pressure, hydraulic oil can penetrate the skin and course serious injuries. - Page 13 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Safety – and other markings on the machine Study the Operating Instructions thoroughly before any operation of the machine and observe all safety instructions. Take care that no persons are within the machine’s hazardous area during the unfolding and folding procedure. Plate with number and year of manufacture.
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Page 14: Maintenance
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Maintenance • After 10 hours of operation, tightening of wheels, bearings and stop rings must be done. • Hoses, fittings and cylinders must be checked for any leaks and retightened. • When the season is done the roller must be cleaned, lubricated and a thin layer of oil sprayed on all painted parts. - Page 15 Tip-Roller XL 12,3 – 15,3m 04-09-2019 = Greasenipples...
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Page 16: Spareparts List
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Spareparts list Outer wing right / left Outer roller section... -
Page 17: Side Section Right
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part no. Description 12,3m 15,3m 630850260 Outer wing right 630850071 Outer wing left 69440615N Pin Ø40 L=615 New model 0235760 Bolt M16x25mm, 8.8 fzb 630532700 Lock bushing for pin head 1215096 Lock plate for Ø40 mm bushing 1215107 Cover for lock plate Ø40 mm bushing 0227545... -
Page 18: Side Section Left
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Side section left... - Page 19 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Part no. Description 12,3m 15,3m 630850088 Side wing right, welded 1215127 Side wing right, welded 630850103 Steel plate 20mm 690103282 Bolt M16x100 10.9 Faceted washer Ø16 – DIN 125B 0272290 630850104 Steel plate 15 mm 630850107 POM black, Ø80 mm 630850098...
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Page 20: Side Roller Section Right / Left And Middle Section
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Side roller section right / left and middle section... - Page 21 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part no. Description Sidesec. Middle 630850083 Side roller section, right / left 12,3 m 1215119 Side roller section, right / left 15,3 m 630850095 Middle roller section 630850263 Bearing for support, side wings and outer wings 630850271 Bearing for support, center section 690140808...
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Page 22: Chassis And Drawbar
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Chassis and drawbar... - Page 23 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part No. Description 12,3 m 15,3 m 630850130 Chassis, welded 1215114 Chassis, welded 630850228 Tower 690207100 End stop valve FC10NA 690207101 End stop valve FC10NC 630850292 Bracket for end stop valve 630850168 Wearing plate 0264110 Safety nut M20 DIN 985 0272310...
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Page 24: Drawbar For Lift. 630757077 Cat. 3 / Cat. 4 (Additional)
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Drawbar for lift. 630757077 Cat. 3 / Cat. 4 (Additional) Pos. Part no. Description 0235390 Bolt M12x55 mm, 8.8 fzb 0272270 Faceted washer 12 mm, fzb Din 125B 0264070 Safety nut M12, fzb DIN 985 1127870 Pin, vertical complete 1128390... -
Page 25: Middle Frame
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Middle frame Pos. Part no. Description 12,3 m 15,3 m 630850106 Middle frame 121596 Lock plate for Ø40 mm bushing 1215106 Cover plate for Ø40 mm bushing 0227545 Insex. M6x25 BH 10.9 FZB DIN7380 0235800 Bolt M16x45 mm 8.8 630532700... -
Page 26: Wheel Frame W/Brake
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Wheel frame w/brake... - Page 27 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part no. Description Wheel frame w/brake 630850351 690141052_PK Tire 710/40R22,5 FL630+ 690141051_PK Rim 8/M27-221-275 69435148G Pin Ø35 L = 148 mm 0238870 Bolt M20x110, 10.9 fzb 690112009 Nut M20 7297509 Mounting kit w/long bars Pneumatic membranecylinder 12”, no U-piece for mounting 7297508 7345014...
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Page 28: Led -Light Bar
Tip-Roller XL 12,3 – 15,3m 04-09-2019 LED –light bar Pos. Part no. Description 7357505 Lightbox (L) 7357508 Lightbox (R) 7357504 Rear light 0264030 Locking nut M5 7357507 Marking lights (L) 7357509 Marking lights (R) 0234340 Bolt M5x25 0272240 Facet plate Ø5 0656240 Reflex, yellow 0656250... -
Page 29: Light Kit: El. Diagram
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Light kit: El. diagram Danish English Hvid White Frame Grøn Green Right turn Yellow Left turn Brun Brown Rear light Rød Brake light... -
Page 30: Spring-Board W/ Fixed Mounted Wearing Points And Traverse Locking System
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Spring-Board w/ fixed mounted wearing points and traverse locking system Pos. Part no. Description 0422145 Spring-board tine 80x10 - long 633052100 Slicing point (crust breaker) 633052150 Wearing point for Spring-Board tine 633052200 Mounting piece for Spring-Board tine 633055710 Lock bar (long) for traverse locking system 633055700... -
Page 31: Spring-Board Mounting W/Easy Change
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Spring-Board mounting w/easy change Wearing points and Slicing point (Crust breaker) and traverse locking system Pos. Part no. Description 0422145 Spring-Board tine Flat wearing point – Easy-Change 1170388 3 – point Slicing point (Crust breaker) – Easy-Change 1170410 1170389 Easy-Change bracket for traverse locking system... -
Page 32: Ø16 Mm Tine For Strigle
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Ø16 mm tine for strigle Pos. Part no. Description 633055609 Tine for strigle Ø16 H=655mm 633055612 Mounting bracket 0272270 Faceted washer 12mm fzb, DIN125B 0235480 Bolt M12x120 8.8 0272820 Flat washer 0264070 Safety nut M12, fzb DIN985... -
Page 33: Roller Section
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Roller section Pos. Part no. Description 12,3m 15,3m 0478972 Bearing HCF 312 Ø60 0236130 Bolt M20x60 8.8 fzb 0272310 Faceted washer Ø20 DIN125B 0264110 Safety nut M20 671040400 Stop ring w/2 stk. M12 bolts (for Ø60 axle) 678612710 Axle Ø59,95 h9, E335C, outer sec. -
Page 34: Roller Ring Overview
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Roller ring overview Cambridge rings Ø560 mm with 9 spokes Description Quality Part no. Pos. 1 Hub 104 mm GG25 7375005 Pos. 1 Hub 104 mm GGG50 7375009 Pos. 1 Hub 80 mm GG25 7375007 Pos. -
Page 35: Rings At Support Bearing
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Star rings Ø550/Ø600 mm Description Quality Part no. Pos. 6 Ø600/Ø135 GGG50 690150065 Pos. 7 Ø550 GGG50 690150066 Pos. 8 Mounting plate 690150112 Pos. 6 Pos. 7 Pos. 8 600 mm 550 mm 235 mm Crosskill 485/530 mm –... -
Page 36: Support Bearing
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Description Support bearing Ring with hub 72 mm Ring with hub 82 mm Ring with hub 104 Breaker ring standard Support bearing... -
Page 37: Support Bearing With Rubber (Additional Equipment)
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Support bearing with rubber (additional equipment) Pos. Part no. Description 12,3m 15,3m 630850263 Console for support bearing, side- and outer section 630850271 Console for support bearing, center section 630764008 Holder for support bearing 0478971 Bearing UC312 R3 691370150 Seeger circlip ring Ø150 DIN 471... - Page 38 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Noter...
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Page 39: Hydraulic
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Hydraulic Side sections Pos. Part no. Description 12,3 m 15,3 m Hydraulic hose 3/8” L = 9750 mm 0455416 Hydraulic hose 3/8” L = 11250 mm 0455490 Hydraulic hose 3/8” L = 3300 mm 0454916 Hydraulic hose 3/8”... -
Page 40: Weight Distribution System, Outer- And Center Section
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Weight distribution system, outer- and center section... - Page 41 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part no. Description 12,3 m 15,3 m 7345020 Cylinder Ø100/40 x 50 ø35/ø35 7345037 Cylinder Ø90/40 x 155 ø35/ø35 2 x rod eyes 690206822 Pressure guage 250 bar, ø100 690207101 End stop valve FC10NC Pilot controlled non return valve 3/8”...
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Page 42: Spring-Board
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Spring-Board... - Page 43 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Part no. Description 12,3 m 15,3 m 690200160 Cylinder 50/30x135 Fitting, 90° angel 12-3/8” BSP 690203106 690207901 Restrictor (1 mm) 690203115 Tee, 3 x male thread T12 Hydraulic hose 3/8” L = 3530 mm 690201232 Hydraulic hose 3/8”...
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Page 44: Tipping Cylinder
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Tipping cylinder... - Page 45 Tip-Roller XL 12,3 – 15,3m 04-09-2019 Pos. Vare nr. Betegnelse 12,3 m 15,3 m 7345028 Cylinder 110/90 x 1300 7345042 Cylinder 110/40 x 285 Pilot controlled non return valve 3/8” 0442510 690207101 End stop valve FC10NC Quick coupling 1/2” 0444020 Fitting, straight Ø12 x 1/2”...
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Page 46: Support Leg
Tip-Roller XL 12,3 – 15,3m 04-09-2019 Support leg Pos. Vare nr. Betegnelse 12,3 m 15,3 m 690141105 Support leg Fitting 90° angle 10-3/8” BSP 690203006 Fitting straight 10-3/8” BSP 0446752 Quick coupling 1/2” 0444020 Hydraulic hose 1/4” L 690201047 ATTENTION: When ordering new hydraulic hoses, always check the length incl. fittings. Disposal When, after many years of use, the machine is to be regarded as end-of-life, it must be disposed of to a registered and approved product dealer. - Page 48 The design is subject to modification without notice.