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HE-VA Tip-Roller Operating Instructions Manual

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Manual no. 8000331-03 150121

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Summary of Contents for HE-VA Tip-Roller

  • Page 1 Manual no. 8000331-03 150121...

  • Page 2: Table Of Contents

    Attachment ..............................6 Transport ..............................7 When rolling ............................... 7 Maintenance ..............................8 Safety at the Tip-Roller ..........................9 Safety Instructions, regarding Hydraulic System ................... 10 Disposal ............................... 10 Markings on the machine .......................... 11 Safety – and other markings on the machine ..................11 Spring-Board ..............................
  • Page 3 Roller Rings ............................. 25 Roller, only 6,3m and 9,5m ........................28 Hydraulic brakes ............................29 Air brakes ..............................30 Hydraulics ..............................32 Tip and folding ............................32 Hydraulic circle: Supporting leg ......................34 Spring-Board Center Section 6.3m – 9.5m - 10.2m ................35 Spring-Board Side Section (left) 6.3 m ....................

  • Page 4: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY in accordance with the EU Machinery Directive 2006/42/EC applicable as from December 29 2009: HE-VA ApS N. A. Christensensvej 34, DK-7900 Nykøbing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC.

  • Page 5: Description Of The Machine

    Description of the machine The Tip-Roller is a 3-sectioned hydraulic, wheel mounted roller. Tip-Roller is to be used for packing the top soil, to maintain the content of moisture in it, and to eliminate not solid stones from the surface of the cultivated area.

  • Page 6: Specifications

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Specifications 3-section hydraulic wheel-mounted field roller with free movement in all sections. The roller is delivered with a working width of 6.3 - 7.3 - 8.2 - 9.5 or 10.2 meters, respectively, with 5 different ring types: cambridge- cam- star- 2D wave- cross-kill ring and rigid roller.

  • Page 7: Transport

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 The hoses for the tip cylinder are provided with red tie strap. The hoses for the wing cylinder are provided with blue tie strap. Important: Check that the male end mounted by the factory fits the female end of the quick couplings of the tractor.

  • Page 8: Maintenance

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Maintenance A. After approximately 10 hours of operation, retighten wheels, ball bearings and stop rings. Check hoses, fittings and cylinders for any leaks and retighten. Maximum torque in Nm. w/lubricated thread Metric thread Quality 8.8...

  • Page 9: Safety At The Tip-Roller

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Safety at the Tip-Roller Do not operate the machine, if any people are at risk in the dangerous area. When persons are at risk in the dangerous area (e.g. when doing adjustments, maintenance or connect or disconnecting), the following points must be met: •...

  • Page 10: Safety Instructions, Regarding Hydraulic System

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Safety Instructions, regarding Hydraulic System 1. The highest allowable pressure, is 225 bar. 2. It is recommended to mark the hydraulic connections between the implement and tractor, to avoid incorrect operation! 3.

  • Page 11: Markings On The Machine

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Markings on the machine Several markings are located at your machine, which contains safety regulations and other instructions to inform about correct operating. Please read these instructions carefully, and make the driver aware about the markings and safety regulations in this Operating Instructions.

  • Page 12: Spring-Board

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Spring-Board The Spring-Board requires 1 double-acting Hydraulic outlet on the tractor. The tine angle is hydraulically controlled from the driver's cab and the depth control is done manually. The tine work independently, but may be connected by means of transverse locking fittings (additional equipment) if a greater levelling effect is required.

  • Page 13: Notes

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Notes...

  • Page 14: Spare Parts List

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 : Parts list must be read as follows: Drawings are always placed before/above the belonging TTENTION parts list Spare Parts List Drawbar before June 2010 Pos. Art. No. Designation...
  • Page 15 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10,2 690210212 Welding plate f.double pipe support 690210210 Pipe support double ø14/ø14 690210211 Top plate f/double pipe support 690210213 Screw f/double pipe support 630775000 Rear drawbar...

  • Page 16: Drawbar After June 2010

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Drawbar after June 2010 Machine no: 341713...
  • Page 17 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10,2 630771000 Drawbar 630771020 Drawbar (after machin no. 344524) 630831015 Drawbar (after machin no. 341713) Drawbar w/centre mounted supportle 630831021 (after machin no. 342015) 630771023 Drawbar prepared for new parking device f/hose...
  • Page 18 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10,2 690103128 Bolt M16x55 8.8 18 69435175G Pin Ø35 L=175 630532600 Locking sleeve for pin head 690101101 Bolt M12x25 21 69435185G Pin Ø35 L=185 22 69435170G Pin Ø35 L=170...

  • Page 19: Center Section

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Center Section...
  • Page 20 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10,2 690141215 Wheel 11,5 / 80 x 15,3 - 14 PLY 690141335 Wheel 400/60 x 15,5 – 14 PLY 630762000 Center frame 630832000 Center frame...

  • Page 21: Wing - Side Section

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Wing - Side Section...
  • Page 22 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10.2 630773000 Wing right 630783000 Wing right 630763000 Wing right 630833000 Wing right Wing right 630833300 (from machin no. 341663) Wing right 630833011 (from machin no. 341663)

  • Page 23: Roller Section

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Roller section Pos. Art. No. Designation 10,2 690140813 Bearing UCF 211 ø55, complete bearing 690103197 Bolt M16x50 8.8 fzb 0272290 Facet washer Ø16 DIN125B 0264090 Self-locking nut M16 Stop bushing w/2 pc. M12 bolts (til Ø60...

  • Page 24: Support Bearing

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Support bearing Pos. Art. No. Designation 10,2 630764006 Console for bearing with Ø60 axle 0382852 U-bolt M16x100x200x100 0272290 Facetwasger Ø16 DIN125B 0264090 Self-locking nut M16 630764008 Housing for bearing...

  • Page 25: Roller Rings

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Roller Rings Cambridge rings Ø450 mm Description Quality Part no. Pos. 1 Pos. 2 Pos. 1. Hub 104 mm GG25 690150039 450 mm Lenient 450 mm Breaker Pos. 1. Hub 80 mm...
  • Page 26 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Cambridge rings Ø560 mm Description Quality Part no. Pos. 10 Pos. 11 Pos. 10 Hub 104 mm GG25 7375005 560 mm Lenient 560 mm Breaker Pos. 10 Hub 104 mm...
  • Page 27 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Cam ring 550 mm Description Quality Part no. Pos. 16 Pos. 16 Hub 155 GG25 690150007 550 mm Knastring Star ring Ø450/Ø500 mm Description Quality Part no. Pos. 17 Pos.

  • Page 28: Roller, Only 6,3M And 9,5M

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Roller, only 6,3m and 9,5m Pos. Art. No. Designation 630330079 Roller Ø610 L=2370 630330079 Roller Ø610 middle section L=2370 1200109 Roller for side sections Ø610 L= 3980 630536608 Scraper bar middle section...

  • Page 29: Hydraulic Brakes

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Hydraulic brakes Pos. Art. No. Designation Qty. 690141032 Hub with brake, 3750 kg TVZ 300Gx90 690141150 Brakecylinder, 29nternal, TVZ 690141151 Brakeshoes (set of 2 ocs.) TVZ 690203006 Fitting, 90angle 10-3/8” BSP 690201018 Hydraulic hose 1480mm ¼”...

  • Page 30: Air Brakes

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Air brakes...
  • Page 31 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 w/nylon tube w/rubber hose Pos. Art. No. Designation f/ membrane cyl. f/membrane cyl. 690190001 Membrane cylinder 16” 690190070 Hose fitting M16x1.5 w/ Ø12 690190005 Test fitting, straight M16x1.5 690208102 Bonded seal PP 45-12 690190010 Mounting set, short U-bracket 690202930 Fitting, straight M16x1.5, Ø15 hose...

  • Page 32: Hydraulics

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Hydraulics Tip and folding...
  • Page 33 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10.2 690203001 Quick coupling (male) ½” 690210001 Dust cap (blue) 690210002 Dust cap (red) Fitting, straight 10-1/2” BSP 690203003 690201025 Hydr. Hose 1/4” x 5640 mm) 690201012 Hydr.

  • Page 34: Hydraulic Circle: Supporting Leg

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 69020274 Gasket kit 90/40 690203004 Adjustable T10V 631031005 Spring ø16 x ø78 x 950 mm 690203014 Adjustable T10L 690203016 Adjustable elbow 10 mm 690201015 Hydr. Hose 1/4” x 710 mm 690201055 Hydr.

  • Page 35: Spring-Board Center Section 6.3M - 9.5M - 10.2M

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Spring-Board Center Section 6.3m – 9.5m - 10.2m...
  • Page 36 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10.2 635053020 Box section for tines 633073020 Box section for tines 635093020 Box section for tines 63583010 Box section for tines 635051000 Suspension for centre section...
  • Page 37 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 10.2 690201006 Hydraulic hose 1/4” L=3800 mm 690201047 Hydraulic hose 1/4” L=4610 mm 690201025 Hydraulic hose 1/4” L=5640 mm 690203003 Fitting, straight 10-1/2” BSP 690203001 Quick coupling (male) E402 ½”...

  • Page 38: Spring-Board Side Section (Left) 6.3 M

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Spring-Board Side Section (left) 6.3 m...

  • Page 39: Spring-Board Side Section (Left) 7.3 - 8.2M

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Spring-Board Side Section (left) 7.3 - 8.2m...

  • Page 40: Spring-Board Side Section (Left) 9.5M + 10.2M

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Spring-Board Side Section (left) 9.5m + 10.2m...
  • Page 41 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 6.3 7.3 8.2 9.5 10,2 635053010 Box sections f/tines (right) 635053030 Box sections f/tines (left) 633073010 Box sections f/tines (right) 633073030 Box sections f/tines (left)
  • Page 42 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Pos. Art. No. Designation 6.3 7.3 8.2 9.5 10,2 633052000 Tine complete 16 22 26 690113006 Self-locking nut M12 48 66 78 690113013 Self-locking nut M12 (all metal) 690117014 Faceted disc Ø12 48 66 78 114 120 690134000 Locking ring 30xø3...

  • Page 43: Easy - Change

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Easy – Change Pos. Item no. Designation Qty. 0422145 Spring-Board tine Flat wearing point – Easy-Change 1170388 Slicing plate point w/3 tines – Easy-Change 1170410 1170389 Easy-Change bracket for transverse locking system...

  • Page 44: Lights

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Lights LED - Light set Pos. Item no. Designation Qty. 7357505 Lightbox (L) 7357508 Lightbox (R) 7357504 Rear light 0264030 Locking nut M5 7357507 Marking lights (L) 7357509 Marking lights (R)

  • Page 45: Lighting Set: El. Diagram

    Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021 Lighting set: El. diagram...
  • Page 46 Tip-Roller 6,3 - 7,3 - 8,2 - 9,5 - 10,2 15-01-2021...
  • Page 48 The design is subject to modification without notice.

This manual is also suitable for:

Tip-roller 6.3 mTip-roller 7.3 mTip-roller 8.2 mTip-roller 9.5 mTip-roller 10.2 m

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