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HE-VA Disc-Roller Contour 2.50 m Operating Instructions Manual

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Manual no. 8000001-02 200920

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Summary of Contents for HE-VA Disc-Roller Contour 2.50 m

  • Page 1 Back to the table of contents Manual no. 8000001-02 200920...

  • Page 2: Table Of Contents

    ........................... 11 NCOUPLING OUNTED ODEL ............................. 11 NCOUPLING RAILED ODEL SETTINGS AND ADJUSTMENT ..........................12 ..................................12 RAWBAR ....................................12 HE-VA SAT-S : ..............................13 YSTEM – ................................13 N LINE SYSTEM ................................14 DGE EQUIPMENT ..................................15 CRAPER ............................15...
  • Page 3 NOTES ..................................... 49 ............................50 ONG FINGER AFTER HARROW .............................. 52 DEPTH STOP FOR DISC ..............................54 YDRAULIC BRAKES .................................. 55 IR BRAKES ........................57 UPPORT WHEELS WITH PRING OARD ....................... 59 UPPPORT WHEELS WITHOUT PRING OARD HYDRAULIC .................................. 61 5,5 –...

  • Page 4: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY in accordance with the EU Machinery Directive 2006/42/EC applicable as from December 29 2009: HE-VA ApS N. A. Christensensvej 34, DK-7900 Nykøbing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC.

  • Page 5: Safety Instructions For Disc-Roller Contour

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Safety Instructions for Disc-Roller Contour Do not start-up the machine if there are persons in exposed positions** within a hazardous area*. When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment and uncoupling), the following conditions must be observed: •...

  • Page 6: Safety And Instructions On Hydraulics

    2-year guarantee on all material and design defects, provided that HE-VA’s operating instructions are followed and that only original HE-VA components have been used. Al warranty repair work is only performed according to a prior agreement with HE-VA and within normal working hours.

  • Page 7: Labels On The Machine

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Labels on the machine You will find several labels on your Disc-Roller containing safety and practical instructions as regards the correct application of the machine. Please study the instructions and point out to the user the importance of the labels as well as the safety instructions in these Operating Instructions.

  • Page 8: Technical Specifications / Data

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Technical Specifications / Data Power Working No of Weight No of Roller type / Diameter Require- width rings disc ment, HP Wave roller 600 mm 130+ U-Profile, 600 mm single 140+ V-Profile 600 mm, single 4.030 140 +...

  • Page 9: Delivery Check

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Delivery check Setting-up of the machine Check : • the roller for any damage. • the roller for any paint damage during transport. • the hydraulic hoses for cuts and squeezing damage. Check also that the other hydraulic components have not been damaged during transport.

  • Page 10: Start-Up Of The Machine

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Start-up of the machine General Information The machine is supplied as standard in transport position. At start-up, attach the machine to the tractor. Check that the towing hook height is between 500 and 550 mm. Important: Check that the male quick-couplings of the Disc-Roller fit the female quick-couplings of the tractor.

  • Page 11: Transport

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Transport 1. Lift the discs to the top before folding up the machine. 2. Then lift the machine to maximum transport height. 3. Fold up the side sections (blue) towards the stop on the centre frame, and the locking claw will engage.

  • Page 12: Settings And Adjustment

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Settings and adjustment When starting-up the Disc-Roller Contour in the field, it is very important that the machine is parallel with the surface of the earth. The packing roller and the tractor keep the machine in an exact working depth.

  • Page 13: He-Va Sat-System

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 HE-VA SAT-System: Hydraulic adjustable weight transfer system, ensuring equal weight transfer in the total working width, resulting in the fact that the wing sections are following the ground. Manometer for pressure adjustment on 2-sections machines In transport position, the hydr.

  • Page 14: Edge Equipment

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Edge equipment Edge equipment for Disc-Roller Contour The disc can be adjusted so that excavated soil is collected. Keep the disc away from the ground to avoid bending when turning. The edge equipment can be adjusted three places: 1.

  • Page 15: Scraper

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Scraper The Disc-Roller Contour has special designed scrapers among the packer rings on the single V- Profile and U-Profile as well as on the Wave Roller. To avoid unnecessary wear and to obtain the best scraper effect it is important to check the centering of the scrapers every day.

  • Page 16: Maintenance And Service

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Maintenance and service A. After 10 hours of operation, retighten wheels, bearings and stop rings. Check hydraulic hoses, fittings and cylinders for leaks and retighten. B. Every 10 hours of operation, grease all pivoting points in side sections, drawbar and wheel assembly.

  • Page 17: Noter

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Noter Back to the table of contents...

  • Page 18: Spare Parts List

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Spare parts list Drawbar Back to the table of contents...
  • Page 19 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m 1300138 Drawbar 0463302 Cylinder 100/40x280 Ø35/Ø32 0463372 Gasket set 100/40 Cylinder ”In-Line system” 100/40 x 280/50 7345041 7345006 Lower part for hose bracket 7345003 Guard for hose bracket 7345019 Hose braket, complete with bolts...

  • Page 20: Centre Section , Version 1

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Centre Section, version 1 Back to the table of contents...
  • Page 21 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m 1160246 Centre frame 630916554 Supporting leg 1030280 Pin Ø16 L=96 / 45° 0377400 R-clip Ø4 0489610 Plastic plug RHS 70x70x5 Pin Ø37 =129 (Pin for lift arm CAT III ) 69537129B w/handle and cotter slot 690134008 Ring pin Ø11,5 - ring Ø60...

  • Page 22: Centre Section With Protection

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Centre section with protection Version 2 Back to the table of contents...
  • Page 23 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m 1300114 Centre frame w/protection 630916554 Supporting leg 69516080A Pin Ø16 L=80,5mm / 45° 0377400 R-clip Ø4 0489610 Plastic plug RHS 70x70x5 Pin Ø37 =129 (Pin for lift arm CAT III ) 69537129B w/handle and cotter slot 690134008 Ring pin Ø11,5 –...

  • Page 24: Wheel Frame Before Machinenumber 350873

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Wheel frame before machinenumber 350873 Back to the table of contents...
  • Page 25 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m 1140873 Wheel frame 2500 kg hub 1141216 Wheel frame with brake hub 69450400G Pin Ø50 L=400 welded head 0475400 Bush EG Ø60/50 x 50 mm 630532700 Lock bush for pin head 690103198 Bolt M16x30 8.8 69430095G Pin Ø30 L=95...

  • Page 26: Wheelframe After Machinenumber: 350873

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Wheelframe after machinenumber: 350873 Back to the table of contents...
  • Page 27 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m Wheel frame 2500 kg hub 1141258 After machinnumber 350873 Wheel frame with brake hub 1141262 After machinnumber 350873 69450400G Pin Ø50 L=400 welded head 0475400 Bush EG Ø60/50 x 50 mm 630532700 Lock bush for pin head...

  • Page 28: Side Sections

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Side sections Back to the table of contents...
  • Page 29 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 630928701 Side section, right (version 1) (for 15 mm end plates) 630928715 Side section, right (version 2) (for 15 mm end plates) Side section, right (for 20 mm end plates) 1300216 From machine number 349524 630938622...

  • Page 30: Locking Claw System

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 630938627 End plate for single roller Ø600, L (15mm) End plated for single roller Ø600, L (20mm) 1300246 from machine number 349524 1300212 End plate for single roller Ø700, V (20mm) 630938636 End plate for Twin roller, R (15mm) End plate for Twin roller, R (20 mm)
  • Page 31 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation Per unit Version 2 630916606 Console for hook 690110103 U-bolt M16x100x150x100 0272290 Facet plate Ø16 DIN125B 0264090 Self-locking nut M16 630916605 Hook 0431650 Extension spring 3.5x26x160x35v w/2 øjer 690200170 Cylinder 40/25x80 690200175...

  • Page 32: Single V-Profile Roller - Scraper - Material Damper Guard

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Single V-Profile roller – scraper – material damper guard Back to the table of contents...

  • Page 33: Twin U/V-Profile Roller - Material Damper Guard

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Twin U/V-Profile roller – material damper guard Back to the table of contents...
  • Page 34 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 1160626 Single V-profile roller, Ø600 L=2210 7451042 Single V-profile roller, Ø600 L=2740 7451038 Single V-profile roller, Ø600 L=3244 7451072 Single V-profile roller, Ø700 L=2242 7451076 Single V-profile roller, Ø700 L=2710 7451082...
  • Page 35 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 630928714 Mounting bar f/material damper guard, L 630928712 Mounting bar f/material damper guard, 630938638 Mounting bar f/material-damper guard, 630938633 Mounting bar f/material-damper guard, 1300048 Mounting bar f/material-damper guard, 1300073...

  • Page 36: U-Profile Roller - Square Tube Roller - Wave Roller

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 U-profile roller – Square tube roller – Wave roller Back to the table of contents...
  • Page 37 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 7450030 Single U-Profile roller Ø600 L=2240 7450031 Single U-Profile roller Ø600 L=2740 7450032 Single U-Profile roller Ø600 L=3244 7452003 Square tube roller Ø550 mm L= 2240 7452001 Square tube roller Ø550 mm L= 2740 7452005...

  • Page 38: Disc Bars

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Disc bars Left Right Back to the table of contents...
  • Page 39 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 630928705 Disc bar, rear, right 630938605 Disc bar, rear, right 1300042 Disc bar, rear, right 630928707 Disc bar, front, right 630938607 Disc bar, front, right 1300045 Disc bar, front, right 630928710 Disc bar, rear, left...

  • Page 40: Disc

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Disc Back to the table of contents...
  • Page 41 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Item number Designation Per Disc-stilk 630949022 Complete disc (left) 630949012 Complete disc (right) 630949026 Carrier arm (left) 630949016 Carrier arm (right) 630949046 Clamping plate for carrier arm 690103091 Bolt M12x45 10.9 690117014 Facet plate Ø12 690113013...

  • Page 42: Edge Equipment

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Edge equipment Back to the table of contents...
  • Page 43 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5 m 6.5 m Complete edge equipment with 508 mm 630943094 disc 630943088 Mounted holder 630943090 Mounted link 630943095 BK-tube 30x5 L= 233 690103285 Bolt M20x280 8.8 690117005 Facet plate Ø20 690113009...

  • Page 44: Lights

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Lights Trailed machine Back to the table of contents...
  • Page 45 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 7357505 Lightbox (L) 7357508 Lightbox (R) 7357504 Rear light 0264030 Locking nut M5 7357507 Marking lights (L) 7357509 Marking lights (R) 0234340 Bolt M5x25 0272240 Facet plate Ø5 0656240 Reflex, yellow 0656250...

  • Page 46: Extra Equipment

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Extra equipment Spring-Board suspension Left Right Back to the table of contents...
  • Page 47 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 1300000 Mounting bar Spring-Board, right 1300002 Mounting bar Spring Board, left 630938611 Mounting bar Spring-Board, right 630938612 Mounting bar Spring Board, left 1300051 Mounting bar Spring-Board, right 1300053 Mounting bar Spring Board, left...
  • Page 48 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5 m 0422145 Spring-Board tine 80x10mm-long 0422390 Tand holder, bar 70x70 690103098 Bolt M12x110 10.9 0272270 Facet plate Ø12 0264070 Self-locking nut M12 0248670 Carrier bolt M12x45 0264070 Self-locking nut M12 633055500 Bracket for tine f/transverse locking system...

  • Page 49: Notes

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Notes Back to the table of contents...

  • Page 50: Long Finger After-Harrow

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Long finger after-harrow Back to the table of contents...
  • Page 51 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation Pcs. 1300192 Arm for after harrow, right 1300193 Arm for after harrow, left 1140969 Complete holder for bar 1300158 Bar 40x40x5 L=2230, left 1300147 Bar 40x40x5 L=2390, right 0426125 Long finger tine Ø12 1300336...

  • Page 52: El-Depth Stop For Disc

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 El-depth stop for disc Back to the table of contents...
  • Page 53 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation Pcs. 630932034 Clamping plate f/el-depth stop 630932035 Bracket f/connection box on el-depth stop 0235400 Bolt M12x60 8.8 0272270 Facet plate Ø12 0264070 Self-locking nut M12 DIN985 0442763 Valve block 4B 10/2 1/2"...

  • Page 54: Hydraulic Brakes

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Hydraulic brakes Pos. Item no. Designation 4.5 m 5.5 m 6.5 m See pages with wheelframes 690203106 Fitting, 90angle 12-3/8” BSP 690201020 Hydr. hose 1625 mm ¼” st/st 690201020 Hydr. hose 1625 mm ¼” st/st 690203016 Fitting 90angle 10mm 690203015 Fitting T10 690201012 Hydr.

  • Page 55: Air Brakes

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Air brakes Back to the table of contents...
  • Page 56 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 w/nylon tube for w/rubber hose for Pos. Item no. Designation membrane cyl. membrane cyl. 690190001 Membrane cylinder 16” 690190070 Hose fittings M16x1,5 m/ Ø12 690190005 Test fitting, straight M16x1,5 690208102 Bonded seal PP 45-12 690190010 Mounting set, short U-bracket 690202930 Fitting, straight M16x1,5, Ø15 hose 690190015 Relay valve M22x1,5...

  • Page 57: Support Wheels With Spring-Board

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Support wheels with Spring-Board Back to the table of contents...
  • Page 58 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m Support wheel, right – complete 630910772 Support wheel, left – complete 630910773 630916557 Spindle, right 630916545 Spindle, left 630910752 Bracket rear, right support wheel 630910723 Bracket rear, left support wheel 630910740...

  • Page 59: Suppport Wheels Without Spring-Board

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Suppport wheels without Spring-Board Back to the table of contents...
  • Page 60 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item no. Designation 4.5m 5.5m 6.5m Support wheel, right – complete 630910770 Support wheel, left – complete 630910771 630916557 Spindle, right 630916545 Spindle, left 630910752 Bracket rear, right support wheel 630910723 Bracket rear, left support wheel 630910740...

  • Page 61: Hydraulic

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Hydraulic Folding 5,5 – 6,5 m Back to the table of contents...

  • Page 62: Folding 4,5 M

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Folding 4,5 m Back to the table of contents...
  • Page 63 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 5.5 – 6.5 m Pos. Item number Designation 4.5 m 690200252 Cylinder 90/40 x 600 Ø40 690200296 Gasket set 90/40 (Hydraflex) 690200170 Cylinder 40/25 x 80 690200175 Gasket set 40/25 mm Sequential valve 1/2”...
  • Page 64 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Hydraulic hose 1/4” L = 500 mm 0454171 Hydraulic hose 1/4” L = 1260 mm 690201053 Hydraulic hose 1/4” L = 1130 mm 0454313 Hydraulic hose 1/4” L = 1625 mm 690201020 Hydraulic hose 1/4”...

  • Page 65: Raise / Lower 4,5 + 5,5 + 6,5

    Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Raise / lower 4,5 + 5,5 + 6,5 Back to the table of contents...
  • Page 66 Disc-Roller Contour 4,5 – 5,5 – 6,5 m 20-09-2020 Pos. Item number Designation 4,5 m 5,5 m 6,5 m 0462750 Cylinder 90/40 x 280 mm 0463302 Cylinder 100/40 x 280 mm Cylinder 100/40 x 280/50 inliner 7345041 (Alternative for 0462750) Cylinder 100/40 x 285, Ø30,25/Ø40,5 7345049 Before machinenumber 350873...

  • Page 67: Spring -Board 4,5 + 5,5 + 6,5

    Spring-Board 4,5 + 5,5 + 6,5...
  • Page 68 Pos. Item number Designation 4,5 m 5,5 m 6,5 m 690200160 Cylinder 50/30 x 155 Fitting 90° 10-3/8” BSP 690203006 690203015 Fitting T10 0446752 Fitting straight Ø10-1/2” Quickcoupling 1/2” male 0444020 Cable straps (green) Hydraulic hose 1/4” L = 4800 mm 690201045 Hydraulic hose 1/4”...

  • Page 69: Depth Controller 4.5 Meter

    Depth controller 4.5 meter...

  • Page 70: Debth Controller 5.5 - 6.5 Meter

    Debth controller 5.5 – 6.5 meter...
  • Page 71 Pos. Item no. Designation 4.5 m 5.5 m 6.5 m 690200640 Cylinder 85/30 x 155 Ø30 690200620 Cylinder 80/30 x 155 Ø30 Depth stop valve, electric w/3 x Ø1/2” inside. 690209453 Fitting 90° 10-3/8” BSP 690203006 0446752 Fitting straight Ø10-1/2” 690203014 Fitting T10 L premounted w/ O-ring 690203015...
  • Page 72 The design is subject to modification without notice.

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