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Gardner Denver Manuals
Water Pump
Elmo Rietschle C Series
Original operating instructions
Gardner Denver Elmo Rietschle C Series Original Operating Instructions
Vacuum pump
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Original operating instructions
(30 pages)
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Foreword
Principles
Target Group
Supplier Documentation and Accompanying Documents
Abbreviations
Directives, Standards, Laws
Symbols and Meaning
Technical Terms and Meaning
Copyright
Safety
Warning Instruction Markings
General
Designated Use
Unacceptable Operating Modes
Personal Qualifications and Training
Safety-Conscious Work
Safety Notes for the Operator
Safety Instructions for Installing, Commissioning and Maintenance
Guarantee Conditions
Transport, Storage and Disposal
Transportation
Unpack and Check the Delivery Condition
Lifting and Transporting
Storage
Ambient Conditions for Storage
Disposal
Set up and Operation
Setup
Data Plate
Description
Areas of Application
Installation
Preparing for Installation
Connecting Pipes
Connecting the Drive
Commissioning and Decommissioning
Commissioning
Checking the Rotation Direction
Post-Run
Decommissioning/ Storing
Re-Commissioning
Maintenance and Repair
Ensuring Operational Safety
Maintenance Work
Changing the Oil
Air Filtering
Coupling
Integrated Frequency Converter
Repair/ Service
Spare Parts
Malfunctions: Causes and Elimination
Technical Data
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Edition: 1.0 · 11.2017 · BA 885-70-FU-EN
Original Operating Instructions
C-VLR 301 VSD
Vacuum pump
C-Serie
C-Series
Klaue
Claw
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Summary of Contents for Gardner Denver Elmo Rietschle C Series
Page 1
Edition: 1.0 · 11.2017 · BA 885-70-FU-EN Original Operating Instructions C-VLR 301 VSD Vacuum pump C-Serie C-Series Klaue Claw...
Page 2: Table Of Contents
Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 3
Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 4: Foreword
Operating Instructions Operating instructions for frequency converter 610.00260.40.00 Abbreviations Fig. Figure C-VLR vacuum pump suction capacity mbar (abs.) Final vacuum, operating vacuum Variable Speed Drive Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 5: Symbols And Meaning
EN ISO 3744. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. Contraventions will lead to claims for damages. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 6: Safety
This applies for example to: • Symbols for connections • Data and motor data plate • Instruction and warning plates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 7: Designated Use
• using the machine in areas with ionising radia- tion • modifications to the machine, default settings of the frequency converter and accessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 8: Personal Qualifications And Training
Risks arising from electrical energy must be eliminated. • The machine must not be in touch with inflam- mable substances. Danger of fire by hot surfaces, discharge of pumped media or cooling air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 9: Safety Instructions For Installing, Commissioning And Maintenance
Operation by insufficiently qualified staff • Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH • Unauthorised modifications to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 10: Transport, Storage And Disposal
(Fig. 1/3) on the transport shackle (Fig. 1/2) firmly. b) The machine must be suspended on the eye- bolt and the transport shackle using the lifting device. Fig. 1 Lifting and transporting Eyebolt Transport shackle Fixing screw www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 11: Storage
Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 12: Set Up And Operation
Direction of rotation arrow Cooling air inlet Drive motor Cooling air outlet hot surfaces > 70 ° C Oil filling point Frequency converter Oil sight glass Oil discharge point with magnet www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 13
Cooling air outlet hot surfaces > 70 °C Oil filling point Suction filter ' Vacuum Oil sight glass Frequency converter Oil discharge point with magnet Vacuum gauge Oil recommendation plate www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 14: Data Plate
When evacuating closed systems the volume to be evacuated must be no more than 2 % of the nominal suction capacity of the vacuum pump. Data sheet D 885 shows the dependency of the suction capacity on the intake pressure, with frequency con- verter data sheet D 885-78. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 15: Installation
It is possible to install the machine on a firm base without anchoring. When installing on a sub- structure we recommend fixing with flexible buffers. If it is installed in the open air the unit must be protected from environmental influences, (e.g. by a protective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 16: Connecting Pipes
No blocking systems must be built into the exhaust air pipe (max. pressure difference 50 mbars). When the exhaust air pipe is connec- ted it must be checked regularly for impurities. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 17: Connecting The Drive
• Input voltage 3 AC 400 V -15 % to 480V + 10 % • Input frequency 47 bis 63 Hz ± 0% • Suitable network configurations TN / TT www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 18: Commissioning And Decommissioning
NOTICE The oil level in the sight glasses (Fig. 6/I) must be checked. The machine must be switched off and vented to atmospheric pressure to top up the oil. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 19: Checking The Rotation Direction
Condensate formation and impurities By heightened condensate formation and impurities after shutdown of the machine deposits can adhere to rotors as well as compressor housing and prevent an starting when restart. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 20: Decommissioning/ Storing
Section 3.2.1, Page 11 Re-commissioning a) Check the condition of the machine (cleanliness, cabling etc.). For installation see Section 5 Page 15 For commissioning see Section 6.1 Page 18 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 21: Maintenance And Repair
Clean mesh filter 7.2.2 discharged medium is. monthly/ every 6 months Clean or replace filter cartridge at least once a year Check for coupling wear 7.2.3 — Integrated frequency converter 7.2.4 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 22: Changing The Oil
Designation as per DIN 51502: CLP HC 150. We recommend the following oil brand: GEAR- LUBE 150 or equivalent oils by other manufacturers (also see oil recommendation plate (Fig. 6/M)). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 23: Air Filtering
Therefore, when cleaning with compressed air always wear goggles and a dust mask. Fig. 8 Blowing out the mesh filter Mesh filter Compressed air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 24
Therefore, when cleaning with compressed air always wear goggles and a dust mask. Fig. 10 Purging filter cartridge Filter cartridge Compressed air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 25: Coupling
NOTICE Frequent starting up and high ambient tem- perature The service life of the sprocket (Fig. 11/k) is re- duced. Re-assemble in reverse order. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 26: Integrated Frequency Converter
The declaration of harmlessness is part of the supplier‘s documentation. b) After a repair or re-commissioning, the actions listed under „Installation“ and „Commissioning“ must be carried out as for initial commissioning. Fig. 12 Clearance certificate 7.7025.003.17 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 27: Spare Parts
Only use original spare parts or parts approved by the manufacturer. The use of other parts may lead to malfunctions and invalidate liability or the gua- rantee for any consequences arising. Fig. 14 Web site http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 28: Malfunctions: Causes And Elimination
Deposits on the rotary piston Clean the working space and Elmo Rietschle an abnormal noise the rotary piston Service Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 29: Technical Data
* The length and the weight may differ from the information listed here depending on the motor manufac- turer. You will find more technical data on the data sheets D 885-78 / SCE1014282. NOTICE Subject to technical changes. Fig. 15 Data sheet (example) www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
Page 30
Gardner Denver Schopfheim GmbH Johann-Sutter-Straße 6+8 79650 Schopfheim · Germany Phone +49 7622 392-0 +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
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