Gardner Denver Elmo Rietschle C-DLR 60 Original Operating Instructions
Gardner Denver Elmo Rietschle C-DLR 60 Original Operating Instructions

Gardner Denver Elmo Rietschle C-DLR 60 Original Operating Instructions

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Edition: 2.12.2009 · BA 881-EN
Original Operating Instructions
C-DLR
C-DLR 60 | 100 | 120 | 150 | 250 | 300 | 400 | 500
C-Serie
C-Series
Klaue
Claw

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Summary of Contents for Gardner Denver Elmo Rietschle C-DLR 60

  • Page 1 Edition: 2.12.2009 · BA 881-EN Original Operating Instructions C-DLR C-DLR 60 | 100 | 120 | 150 | 250 | 300 | 400 | 500 C-Serie C-Series Klaue Claw...
  • Page 2: Table Of Contents

    Re-commissioning ............www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 3 Technical Data ............. . www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 4: Foreword

    Info sheet Storage guidelines for machines I 150 Manufacturer’s declaration EU Directive 2002/95/EG (RoHS) — Abbreviations Fig. Figure C-DLR Compressor Capacity, volume fl ow Overpressure Directives, standards, laws See Conformity Declaration www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 5: Symbols And Meaning

    EN ISO 3744. Copyright Passing on or copying this document, using and providing information on its contents are prohibited unless expressly permitted. Contraventions will lead to claims for damages www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 6: Safety

    This applies for example to: • Symbols for connections • Data and motor data plate • Instruction and warning plates The operator is responsible for observing local regu- lations. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 7: Designated Use

    • installing in environments that are at risk of ex- plosions • using the machine in areas with ionising radia- tion • modifi cations to the machine and accessories www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 8: Personal Qualifi Cations And Training

    fi tted with a guard • People must not be endangered by the free extraction or discharge of pumped media • Risks arising from electrical energy must be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 9: Safety Instructions For Installing, Commissioning And Maintenance

    • Using spare parts that have not been approved by Gardner Denver Schopfheim GmbH • Unauthorised modifi cations to the machine or the accessories supplied by Gardner Denver Schopfheim GmbH www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 10: Transport, Storage And Disposal

    Tighten the eyebolts (Fig. 1/1) fi rmly. b) The machine must be suspended on the eyebolt using the lifting device for lifting and transport- ing. Fig. 1 Lifting and transporting Eyebolt www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 11: Storage

    Parts subject to wear and tear (marked as such in the spare parts list) are special waste and must be disposed of in accordance with the national and local waste laws. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 12: Set Up And Operation

    Rotation direction plate Cooling air inlet Drive motor Cooling air outlet Motor data plate Oil fi lling point hot surfaces > 70°C Oil sight glass Suction fi lter/ silencer Oil discharge point www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 13 Rotation direction plate Cooling air inlet Drive motor Cooling air outlet Motor data plate Oil fi lling point hot surfaces > 70°C Oil sight glass Intake silencer Oil discharge point www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 14: Data Plate

    Pumping capacity 50 Hz / 60 Hz EN 60034 Speed 50 Hz / 60 Hz 5,50/ 6,50 kW 1460 / 1745 min Motor output 50 Hz / 60 Hz Operating mode Fig. 5 Data plate (example) www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 15: Description

    Please contact the manufacturer should the unit be used under such conditions. If it is installed in the open air the unit must be pro- tected from environmental infl uences, (e.g. by a pro- tective roof). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 16: Installation

    It is possible to install the machine on a fi rm base without anchoring. When installing on a sub- structure we recommend fi xing with fl exible buffers. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 17: Connecting Pipes

    (see data plate) the machine may be damaged. The safety valve is a part that is subject to wear and must be replaced after 10,000 hours or after no more than 2 years www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 18: Filling With Lubricating Oil

    The conditions at the installation location must match the information on the motor data plate. Without derating the following is permissible: • ± 5% Voltage deviation • ± 2% Frequency deviation www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 19: Commissioning And Decommissioning

    When spending a long time in the vicinity of the running machine use ear protectors to avoid permanent damage to your hearing. NOTICE Wait until the machine stops. The machine must only be switched on again after it stops. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 20: Checking The Rotation Direction

    Section 3.2.1, Page 11 Re-commissioning a) Check the condition of the machine (cleanliness, cabling etc.). For installation see Section 5 Page 16 For commissioning see Section 6.1 Page 19 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 21: Maintenance And Repair

    C-DLR 100 - 500: Clean the micro fi lter discharged medium is at least once a year C-DLR 100 / 120/ 150: Check for coupling wear 7.2.3 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 22: Changing The Oil And Lubricating

    Designation as per DIN 51502: CLP HC 150. We recommend the following oil brand: GEAR- LUBE 150 or equivalent oils by other manufacturers (also see oil recommendation plate (Fig. 6/M)). www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 23 (see lubrication plate (Fig. 7/M Lubrication plate NOTICE This lubrication interval applies when operating the machine at an ambient temperature of 20° C. At 40°C this interval is halved. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 24: Air Fi Ltering

    Therefore, when cleaning with compressed air always wear goggles and a dust mask. Fig. 9 Purging fi lter cartridge Filter cartridge Compressed air www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 25: Coupling

    C-DLR 250 / 300 / 400 / 500 The coupling needs no maintenance. Fig. 11 Coupling C-DLR 100 - 150 Coupling sprocket Motor Fan housing Coupling half on the motor side Hexagonal nut www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 26: Repair/ Service

    The declaration of harmlessness is part of the supplier‘s documentation. b) After a repair or re-commissioning, the actions listed under „Installation“ and „Commissioning“ must be carried out as for initial commissioning. Fig. 12 Clearance certifi cate 7.7025.003.177 www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 27: Spare Parts

    Only use original spare parts or parts approved by the manufacturer. The use of other parts may lead to malfunctions and invalidate liability or the guarantee for any consequences arising. Fig. 14 Web site http://www.service-er.de www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 28: Malfunctions: Causes And Elimination

    Check the hose or the pipe Section 5.3 or too narrow Machine or system leaking Check the pipework and Section 7.2 screw connections for leaks and to ensure that they are fi rmly seated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 29 Service The safety valve is vibrating Replace the valve Section 7.4 Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 30: Technical Data

    Suction connection Pressure connection Correct amount of oil 0,75 0,75 0,75 0,75 * The length and the weight may differ from the information listed here depending on the motor manufac- turer. www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 31 D 881 ➝ C-DLR 60 - C-DLR 500 • Download the PDF fi le: http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ C-Series ➝ Data Sheets NOTICE Subject to technical changes. Fig. 15 Data sheet (example) www.gd-elmorietschle.com © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH...
  • Page 32 Gardner Denver Schopfheim GmbH Roggenbachstraße 58 79650 Schopfheim · Deutschland Tel. +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
  • Page 33 EC - declaration of conformity 98/37/EC or 2006/42/EC Hereby the manufacturer Gardner Denver Schopfheim GmbH Postfach 1260 confirms: D-79642 Schopfheim that the machine: Compressor ZEPHYR of the: Series: C-DLR Type: C-DLR 60, C-DLR 100, C-DLR 120, C-DLR 150, C-DLR 250,...
  • Page 34 Company: Street: Post code/ Town: Phone: Fax: Name (in capitals) Position: Company stamp: Date: Legally binding signature: TOS no. / Index: 7.7025.003.17 / 03 Office responsible: GS File management: ..\7702500317.xl Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim...

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