Related Manuals for CDI CD52 Bandit
Summary of Contents for CDI CD52 Bandit
- Page 1 CD52 Bandit Non-Intrusive Pig Passage Signaler (ATEX-IECEx and UKCA Certification) USER GUIDE 1801 North Juniper Avenue Broken Arrow, Oklahoma 74012 U.S.A. +1 (918) 258–6068 worldwide www.pigging.com support@pigging.com...
- Page 2 The software, hardware, and firmware described in this document are designed, manufactured and written by CDI. The software and firmware © 1999–2021 CDI with all rights reserved. The CD52 product is covered under United States Patent No. 6,489,771 B1 The TRAXALL family of transmitters is covered under United States Patent No.
- Page 3 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide NOTE Pages 11-18 are controlled as copies of document 89-17-0025-00 Rev A released under ECR 01111801. WARNING Any operation involving work on pipelines containing gases or liquids under pressure is potentially hazardous. It is necessary, therefore, to follow correct procedures in the use of this equipment to maintain a safe working environment.
- Page 4 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline.
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Page 5: Table Of Contents
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide CONTENTS INTRODUCTION ..................6 SETUP AND OPERATION ..............11 Power Options ..................11 Power Configuration Chart ...............12 Battery Installation ................13 User Board Jumper Settings .............17 24 VDC and SCADA Connections ............19 User Interface ...................24 INSTALLATION ...................33 Standard and Stainless Steel Units ...........33... -
Page 6: Introduction
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INTRODUCTION INTRODUCTION The CD52 Bandit is a computerized electronic device for non-intrusive detection of pipeline pigs equipped with either a permanent magnet or 22 Hz electromagnetic transmitter. The Bandit accomplishes this by a proprietary and patented magnetic field antenna array located in its base and attached to (or near) the pipeline. - Page 7 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INTRODUCTION FLEX CABLE w/STAINLESS EXTENDED PIPE FLEX CABLE BASE PORTABLE w/STAINLESS BASE PORTABLE Page 7 of 52...
- Page 8 Permanent Magnets The Bandit will detect rare earth permanent magnets attached to a pipeline pig. Magnets for this purpose are sold by CDI and are available for pipelines from 2 in. to 60 in. [50.8 mm to 1524 mm]. REVISIONS...
- Page 9 Our Transmitters operate by emitting electromagnetic fields at a very low frequency (between 15 and 32 Hz). This makes CDI’s pig tracking transmitters safe and reliable for use in any onshore or offshore environment and any pipeline product (water, oil, gas, ammonia, carbon dioxide, etc.).
- Page 10 A stuck pig can easily be detected by walking the pipeline from the last known location using a handheld active locater system. With that in mind, CDI is proud to offer our customers the TRAXALL Multi-source Pig Location and Tracking System.
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Page 11: Setup And Operation
6 MONTHS NOTE: Battery types Duracell PC1300, SAFT LS 33600, and ANSMANN 5035362 are standard cells and may be obtained from CDI or other distributors. The SAFT MP176065 cell is custom-configured for the CD52 and must be purchased from CDI. - Page 12 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Page 12 of 52...
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Page 13: Battery Installation
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Battery Installation NOTE: The battery cable ties are releasable. Do not cut them. NOTE: Models configured for Alkaline and NiMH operation require Li-SOCl two batteries. Lithium-thionyl chloride ( configured models require only one battery and are equipped with single-cell battery holders. - Page 14 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION 3. Duracell/Ansmann: Insert new batteries, both with positive (+) side up. Saft LS 33600: Insert new battery, positive (+) side up. To remove and replace Saft MP176065 rechargeable battery pack: 1.
- Page 15 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION 3. Remove retainer and disconnect battery pack power lead. 4. Remove battery pack. Page 15 of 52...
- Page 16 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION 5. Recharge and replace battery pack. 6. Replace retainer and retainer capscrew. 7. Reconnect battery pack power lead. Page 16 of 52...
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Page 17: User Board Jumper Settings
SETUP AND OPERATION User Board Jumper Settings The CD52 Bandit user board contains a jumper block which has been factory set for battery or 24 VDC power source, depending on specification at time of order. If power source is to be changed (for... - Page 18 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Board Settings for 24 VDC Power Set jumper to Pin 2. Replace front cover. ATEX/IECEx WARNINGS Tamb = –40°C ~ +70°C (24 VDC OPERATION) Tamb = –20°C ~ +53°C (DURACELL 1300 ALKALINE BATTERY OPERATION) Tamb = –20°C ~ +64°C (ANSMANN 5035362 NiMH BATTERY OPERATION)
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Page 19: Vdc And Scada Connections
24 VDC & SCADA Connections It is the customer’s responsibility to provide their own wiring and conduit for 24 VDC power and SCADA.* CDI recommends routing 24 VDC and SCADA wiring through separate conduits. To route 24 VDC and SCADA into the Bandit unit: 1. - Page 20 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Page 20 of 52...
- Page 21 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION +3.3 BATT Page 21 of 52...
- Page 22 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Page 22 of 52...
- Page 23 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION The User Interface The Bandit’s user interface display contains much information for an operator, yet is quite simple and easy to read. PASSAGE INDICATOR MARKED PASSAGE TIME /CURRENT TIME...
- Page 24 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Recent Passage Indicator The Recent Passage Indicator segment at the lower half of the Bandit’s display area indicates that a pig passage has been recently detected. The behavior of this segment conveys information about how recently the pig passage occurred.
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Page 25: User Interface
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Active Function Indicators The Active Function Indicators are an array of 10 rectangular LCD segments aligned vertically along the left-hand side of the display. Unit is in Suspend Mode*... - Page 26 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Display Rotation During normal operation the Bandit automatically cycles between two display screens. The first screen shows time and date of the most recent pig passage. The second screen is the current (real) time.
- Page 27 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Any time the Bandit’s lever is activated, the “BTN” display segment will confirm contact. To ensure Bandit’s availability under adverse conditions (wind, icing, vandalism, etc.) that could move the lever into the engaged position...
- Page 28 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Most Recent Pig Passage Display Pig passages are captured and indicated on the display of the Bandit. Typically, the operator is interested in the time and date of the most recent passage.
- Page 29 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION The display will change showing the second most recent pig passage with the date and time. The 10 bars represent pig passages. The largest bar represents the most recent passage.
- Page 30 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION Clearing the “Recent Passage” Flag The Recent Passage LCD segment will blink for one hour after a pig passage then remain on for an additional 11 hours. However, you may wish to manually terminate the blinking cycle (for example, when the Bandit is used in a portable application or on a launcher or receiver).
- Page 31 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SETUP AND OPERATION The Bandit is now prepared to set the hour portion of the clock. To change the hour, simply rotate the lever to the activate position and hold it there. You should notice the BTN segment lights and the hour digits begins to increase at a rate of one hour per second.
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Page 32: Installation
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INSTALLATION When the portable Bandit is repositioned, pressing the Suspend button a second time readies the portable Bandit to resume passage detection. The Active Function Indicator F1–F2 cycle will cease. NOTE: To avoid inadvertent triggering of a false passage, the portable Bandit should be put into Suspend Mode before reviewing previous passages. - Page 33 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INSTALLATION 1: Prep Banding Prepare the band and buckle. Slide the buckle over the band and crimp in place. NOTE: Banding material and band tension tool options are stocked by CDI. (See pg. 38) 2: Attach Base Set the base on the pipeline.
- Page 34 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INSTALLATION 3: Attach Tensioning Tool Thread free end through both jaws of tension tool. Tighten the tension on the band using the tension tool. NOTE: Do not over-torque bands on cast aluminum antenna base.
- Page 35 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INSTALLATION Once installation is complete, the face of the Bandit can be rotated up to 180° in either direction to obtain the desired orientation for optimum viewing. To do this, loosen the union joint and adjust the Bandit face to the desired position.
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Page 36: Armored Flex Cable Units
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide INSTALLATION Armored Flex Cable Units Bandit units configured with armored flex cable are shipped mounted on a plywood sheet with webbing straps. Special unpacking procedures should be followed: NOTE: Prepare an unobstructed 6 m x 6 m [20 ft x 20 ft] area before unpacking. -
Page 37: Optional Equipment
80°C [176°F]. NOTE: Heat risers enable the CD52 Bandit to operate with pipeline temperatures greater than 80°C [176°F]. However, if the ambient air environment of the system is greater than 70°C [158°F], it will be operating outside of ATEX/IECEx Certification. -
Page 38: Sunshade
Bandit variants. LineStat TRAXALL LineStat is a global, value-added satellite-based event notification service provided by CDI and targeted primarily to the oil and gas pipeline industry. LineStat provides notification to email addresses and SMS text messaging telephone numbers of remote events from both fixed position and portable equipment. -
Page 39: Warranty
Upon receipt of the equipment and Purchase Order, CDI will examine the equipment and make a determination of the nature and cause of the defect. If the defect is not covered by the warranty, CDI will quote to Purchaser the cost for replacement or repair equipment, and will not proceed until Purchaser delivers a written acceptance of the quotation. -
Page 40: Service And Maintenance
Equipment for repair must be sent at the Purchaser’s expense and be accompanied by the Purchaser’s written order describing the defect and authorizing CDI to invoice the Purchaser for labor, materials and return delivery cost. No service or repair will be undertaken until an approved written order is received from the Purchaser. -
Page 41: General Arrangement Drawings
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide GEN ARRANGEMENT DWGS GENERAL ARRANGEMENT DRAWINGS Page 41 of 52... - Page 42 CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide GEN ARRANGEMENT DWGS Page 42 of 52...
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Page 49: System Specifications
CD52 Bandit (ATEX-IECEx and UKCA Certification) User Guide SYSTEM SPECIFICATIONS SYSTEM SPECIFICATIONS Detection Type: Non-Intrusive, Magnetic Devices Detected: Permanent Magnets, 22 Hz Transmitters, and Adjustable-frequency (15-32 Hz) Transmitters Detection Direction: Bi-Directional Passage Visual Indicator: LCD blinks one hour after passage... - Page 50 Up to 38.1 mm [1.5 in.] NOTE: Where pipe wall thickness exceeds 25.4 mm [1 in.], a custom magnet design may be required. Please consult CDI for an evaluation of deployment options. Pipe Mounting Assembly: Aluminum (316 Stainless Steel optional)
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Page 51: Pig Magnet Mounting
PIG MAGNET MOUNTING CD42-Tx and TRAXALL X-series electromagnetic transmitters and CD52-MX series magnets and can be mounted onto foam, uni-cast, or metal pigs. Virtually any pig may be equipped to be detected by the CD52 Bandit system. Page 51 of 52... -
Page 52: About Cdi
All CDI products are designed and built completely in-house utilizing an on- premises machine shop boasting six fully-automated CNC machines as well as full-time electronics assembly personnel.