Related Manuals for CDI CD52 Bandit
Summary of Contents for CDI CD52 Bandit
- Page 1 CD52 Bandit Non-Intrusive Pig Passage Signaler (ATEX-IECEx Certification) USER GUIDE 1801 North Juniper Avenue Broken Arrow, Oklahoma 74012 U.S.A. +1 (918) 258–6068 worldwide www.pigging.com support@pigging.com...
- Page 2 The software, hardware, and firmware described in this document are designed, manufactured and written by CDI. The software and firmware © 1999–2010 CDI with all rights reserved. The CD52 product is covered under United States Patent No. 6,489,771 B1 The TRAXALL family of transmitters is covered under United States Patent No.
- Page 3 Contact CDI immediately should any difficulty arise in the use of this equipment. WARNING Always use caution when opening any CDI transmitter that has been in a pressurized environment. It is possible for pressurized liquid or gas to leak into a transmitter and remain there even after the transmitter has been removed from the pipeline.
- Page 4 CD52 Bandit (ATEX-IECEx Certification) User Guide Page 4 of 48...
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Page 5: Table Of Contents
CD52 Bandit (ATEX-IECEx Certification) User Guide CONTENTS INTRODUCTION ..................6 SETUP & OPERATION ................7 Power Options ..................7 Power Configuration Chart ..............8 Battery Installation ................9 User Board Jumper Settings .............10 24 VDC & SCADA Connections ............12 Detection Methods ................16 User Interface ...................19 INSTALLATION ...................28... -
Page 6: Introduction
CD52 Bandit (ATEX-IECEx Certification) User Guide INTRODUCTION INTRODUCTION The CD52 Bandit is a computerized electronic device for non-intrusive detection of pipeline pigs equipped with either a permanent magnet or 22 Hz electromagnetic transmitter. The Bandit accomplishes this by a proprietary and patented magnetic field antenna array located in its base and attached to (or near) the pipeline. -
Page 7: Setup & Operation
CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION 316 STAINLESS STEEL ENCLOSED FLEX CABLE FLEX CABLE w/STAINLESS ENCLOSED BASE w/FLEX CABLE ENCLOSED EXTENDED PIPE PORTABLE w/EXTENDED PIPE w/STAINLESS BASE PORTABLE SETUP & OPERATION Power Options The Bandit in its standard configuration can be powered for one year on two new D-Cell alkaline batteries (see notes). -
Page 8: Power Configuration Chart
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Page 9: Battery Installation
CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Battery Installation NOTE: The battery cable ties are releasable. Do not cut them. To install D-cell batteries: 1. Unscrew and carefully remove front cover 2. If old batteries are in place, pull cable-tie release tab (use small screwdriver or fingernail) to disengage cable-tie. -
Page 10: User Board Jumper Settings
SETUP & OPERATION User Board Jumper Settings The CD52 Bandit user board contains a jumper block which has been factory set for battery or 24 VDC power source, depending on specification at time of order. If power source is to be changed (for... - Page 11 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Board Settings for 24 VDC Power Set jumper to Pin 2. ATEX/IECEx WARNINGS Tamb = –40°C ~ +70°C (24 VDC OPERATION) Tamb = –40°C ~ +45°C (BATTERY OPERATION) WARNING: USE ONLY DURACELL PC1300 BATTERIES...
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Page 12: 24 Vdc & Scada Connections
24 VDC & SCADA Connections It is the customer’s responsibility to provide their own wiring and conduit for 24 VDC power and SCADA.* CDI recommends routing 24 VDC and SCADA wiring through separate conduits. To route 24 VDC and SCADA into the Bandit unit: 1. - Page 13 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Enclosed Unit: Remove plastic plug(s)* from bottom of enclosure. * Older units may have threaded steel plugs and/or built-in conduit leading to the Killark box. NOTE: Once Killark outlet plugs have been removed and wiring installed, is critical that the outlets be resealed properly to maintain ATEX standards.
- Page 14 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION +3.3 BATT Page 14 of 48...
- Page 15 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Page 15 of 48...
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Page 16: Detection Methods
Permanent Magnets The Bandit will detect rare earth permanent magnets attached to a pipeline pig. Magnets for this purpose are sold by CDI and are available for pipelines from 50,8 mm to 1524 mm [2 in. to 60 in.] diameter. - Page 17 Our Transmitters operate by emitting electromagnetic fields at a very low frequency (between 15 and 30 Hz). This makes CDI’s pig tracking transmitters safe and reliable for use in any onshore or offshore environment and any pipeline product (water, oil, gas, ammonia, carbon dioxide, etc.).
- Page 18 A stuck pig can easily be detected by walking the pipeline from the last known location using a handheld active locater system. With that in mind, CDI is proud to offer our customers the TRAXALL Multi-source Pig Location and Tracking System.
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Page 19: User Interface
CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION The User Interface The Bandit’s user interface display contains much information for an operator, yet is quite simple and easy to read. PASSAGE INDICATOR MARKED PASSAGE TIME /CURRENT TIME ACTIVE FUNCTION... - Page 20 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Recent Passage Indicator The Recent Passage Indicator segment at the lower half of the Bandit’s display area indicates that a pig passage has been recently detected. The behavior of this segment conveys information about how recently the pig passage occurred.
- Page 21 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Active Function Indicators The Active Function Indicators are an array of 10 rectangular LCD segments aligned vertically along the left-hand side of the display. Unit is in Suspend Mode* Note: some of...
- Page 22 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Display Rotation During normal operation the Bandit automatically cycles between two display screens. The first screen shows time and date of the most recent pig passage. The second screen is the current (real) time.
- Page 23 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Any time the Bandit’s lever is activated, the “BTN” display segment will confirm contact. To ensure Bandit’s availability under adverse conditions (wind, icing, vandalism, etc.) that could move the lever into the engaged position...
- Page 24 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Most Recent Pig Passage Display Pig passages are captured and indicated on the display of the Bandit. Typically, the operator is interested in the time and date of the most recent passage. By default the Bandit displays this information. Anyone can approach a unit and see the most recent passage data without interaction.
- Page 25 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION The display will change, showing the second most recent pig passage with the date and time. The 10 bars represent pig passages. The largest bar represents the most recent passage. The smallest bar represents...
- Page 26 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION Clearing the “Recent Passage” Flag The Recent Passage LCD segment will blink for one hour after a pig passage then remain on for an additional 11 hours. However, you may wish to manually terminate the blinking cycle (for example, when the Bandit is used in a portable application or on a launcher or receiver).
- Page 27 CD52 Bandit (ATEX-IECEx Certification) User Guide SETUP & OPERATION The Bandit is now prepared to set the hour portion of the clock. To change the hour, simply rotate the lever to the activate position and hold it there. You should notice the BTN segment lights and the hour digits begins to increase at a rate of one hour per second.
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Page 28: Installation
CD52 Bandit (ATEX-IECEx Certification) User Guide INSTALLATION When the portable Bandit is repositioned, pressing the Suspend button a second time readies the portable Bandit to resume passage detection. The Active Function Indicator F1–F2 cycle will cease. NOTE: To avoid inadvertent triggering of a false passage, the portable Bandit should be put into Suspend Mode before reviewing previous passages. - Page 29 CD52 Bandit (ATEX-IECEx Certification) User Guide INSTALLATION 1: Prep Banding Prepare the band and buckle. Slide the buckle over the band and crimp in place. NOTE: The banding material and band tension tool* are stocked by CDI. 2: Attach Base Set the base on the pipeline.
- Page 30 CD52 Bandit (ATEX-IECEx Certification) User Guide INSTALLATION 3: Attach Tensioning Tool Thread free end through both jaws of tension tool. Tighten the tension on the band using the tension tool. NOTE: Do not over-torque bands on cast aluminum antenna base.
- Page 31 NOTE: Loosen union joint only enough to rotate Bandit. Do not disassemble union. If you have any difficulties or questions assembling and installing your Bandit system, please feel free to contact CDI: Telephone (worldwide): +1 (918) 258–6068 Email: support@pigging.com Page 31 of 48...
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Page 32: Armored Flex Cable Units
CD52 Bandit (ATEX-IECEx Certification) User Guide INSTALLATION Armored Flex Cable Units Bandit units configured with armored flex cable are shipped mounted on a plywood sheet with webbing straps. Special unpacking procedures should be followed: NOTE: Prepare an unobstructed 6 m x 6 m [20 ft x 20 ft] area before unpacking. -
Page 33: Optional Equipment
–30°C [–22°F]. Heat Risers Heat riser insulators for the CD52 Bandit allow the system to be used on geothermal pipeline, or other environments where pipeline surface temperatures exceed of 80°C [176°F]. NOTE: Heat risers enable the CD52 Bandit to operate with product temperatures greater than 80°C [176°F]. -
Page 34: Linestat
LineStat TRAXALL LineStat is a global, value-added satellite-based event notification service provided by CDI and targeted primarily to the oil and gas pipeline industry. LineStat provides notification to email addresses and SMS text messaging telephone numbers of remote events from both fixed position and portable equipment. -
Page 35: Warranty
Upon receipt of the equipment and Purchase Order, CDI will examine the equipment and make a determination of the nature and cause of the defect. If the defect is not covered by the warranty, CDI will quote to Purchaser the cost for replacement or repair equipment, and will not proceed until Purchaser delivers a written acceptance of the quotation. -
Page 36: Service & Maintenance
Failure to perform these operations nullifies this warranty. CDI equipment should only be operated by qualified personnel who are familiar with any and all manuals and procedures for said equipment’s operation. -
Page 37: General Arrangement Drawings
CD52 Bandit (ATEX-IECEx Certification) User Guide GEN ARRANGEMENT DWGS GENERAL ARRANGEMENT DRAWINGS Page 37 of 48... - Page 38 GEN ARRANGEMENT DWGS CD52 Bandit (ATEX-IECEx Certification) User Guide Page 38 of 48...
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