Raycus RFL-C1000 User Manual
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Raycus RFL-C1000 User Manual

Continuous wave laser
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User Guide of 1000W Small Size
Continuous Wave Laser
Wuhan Raycus Fiber Laser Technologies Co., Ltd.

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Summary of Contents for Raycus RFL-C1000

  • Page 1 User Guide of 1000W Small Size Continuous Wave Laser Wuhan Raycus Fiber Laser Technologies Co., Ltd.

  • Page 2: Table Of Contents

    2.5 Operation Environment......................7 2.6 Attentions..........................8 2.7 Specifications.........................9 3 Installation..........................12 3.1 Dimensions.......................... 12 3.1.1 Overall dimensions of RFL-C1000 cutting laser............12 3.2 Size and installation of output optical cable................ 13 3.2.1 RFL-C1000 Output Optical Cable................13 3.3 Cooling system installation and requirements..............14 3.4 Installation rules........................16 4 Using the Product........................
  • Page 3 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 4.7 Control mode selection......................29 4.7.1 Control mode wiring diagram..................29 4.7.2 Stand-alone mode (internal control mode) (connect 4.6 in sequence)......30 4.7.3 External control mode (sequentially connected to 4.6)..........31 4.7.4 AD Mode........................

  • Page 4: Safety Information

    User Guide of 1000W CW laser 1 Safety Information Thank you for choosing Raycus fiber laser. This User Guide provides important safety, operation, maintenance and other information. Please read it carefully before using this product. In order to ensure safe operation and optimal performance of the product, please follow the warnings, cautions, operating procedures and other instructions accordingly.

  • Page 5: Security Identifiers

    1.3 Security Identifiers Raycus CW Fiber Lasers have different locations of safety identifier depending on the model, as shown in Figure 1: Figure 1 Laser Security Identifiers Laser safety identifiers include: safety warning, laser output head warning, product certification, ID label, etc.

  • Page 6: Optical Safety

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 2: Type 4 Laser 3: Class 2M Laser Product 1: Laser Output Head Product Label-1mW Red Laser 4: CE Authentication 5: ID Label 6: Laser Radiation 7: Electrical...

  • Page 7: Other Safety Rules

    4）There are no user serviceable parts, equipment or assemblies inside the product. All service and maintenance shall be performed by Raycus. In order to prevent electric shock, please do not break the seal or uncover the shield. Failure to comply with this instruction will void the warranty.

  • Page 8: Model Description

     Laser research 2.2 Model description Raycus continuous wave laser includes 100, 200L, 200, 300L, 300, 500, 750, 1000 and other models, which respectively represent 100W, 170W, 200W, 250W, 300W, 500W, 750W, 1000W and 1500W lasers. The definitions of the model code...

  • Page 9: Package Accessories

    Please refer to package accessories in the packing box. 2.4 Unpacking and Inspections Raycus fiber laser is delivered with the specially designed package to offer the fiber laser maximal safety. Nevertheless, in order to prevent the occurrence of unpredictable circumstances during the transportation, please inspect all packaging once receiving the delivery.

  • Page 10: Operation Environment

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser excessive bend to the cable will damage the instrument. 2.5 Operation Environment The operation conditions are listed as the following table: Table 3: The Operation Environment Conditions for the Laser...

  • Page 11: Attentions

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 5）Do not look into the output head directly. Wear appropriate protective eye glasses all the time when operating the laser  Do not expose this product to high humidity (humidity>...

  • Page 12: Specifications

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 3) For the output laser collimated by the collimating lens, it is important to keep the collimating lens clean, otherwise it will damage the device. 4) Please cap the output head when it is not in use. Do not touch the output lens at any time.
  • Page 13 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Table 5 Product Specifications Model RFL- RFL- Test Conditions C1000 C1000H Optical Characteristics Output Power(W) 1000 Operation Mode CW/Modulated Polarization State Random Power range(%) 10~100 Central Wavelength 1080±5...
  • Page 14 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Core Fiber(μm) 25（50、100、200 are optional） 50（100、200 are optional） Delivery Cable (m) Customizable length Electrical Characteristics Power Supply 220± 10% V AC、50/60Hz Max. Power 3500 Consumption(W) Control Mode...

  • Page 15: Installation

    3 Installation 3.1 Dimensions 3.1.1 Overall dimensions of RFL-C1000 cutting laser Figure 2 shows the external dimensions of the RFL-C1000 laser. Figure 2 (a) Front view (Unit: mm) Figure 2 (b) Rear view (unit: mm) Raycus User Guide | Installation...

  • Page 16: Size And Installation Of Output Optical Cable

    Raycus continuous wave fiber laser uses different laser output cables according to different laser models. 3.2.1 RFL-C1000 Output Optical Cable The output cables of Raycus RFL-C1000 cutting fiber lasers are self-made QBH output cables. The specific appearance dimensions are shown in Figure 4 below:...

  • Page 17: Cooling System Installation And Requirements

    If the lens is dirty, it must be cleaned.  It is forbidden to disassemble the output lens by anyone other than Raycus, otherwise the warranty will be invalid. 3.3 Cooling system installation and requirements Table 6 Cooling System Requirements...
  • Page 18 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 1) Temperature setting of cooling water:  22±1℃（does not need to change in summer） 2) Requirements on Cooling Water:  Purified water should be used.  In order to prevent the growth of mold that may lead to blockage, adding alcohol solution to about 10% of the total volume is recommended.

  • Page 19: Installation Rules

    5) Please check the laser output head and do the necessary cleaning before installing it in the device. If you find that there is dust or foreign objects that cannot be cleaned, please contact Raycus in time, and do not continue installation and operation for the time being.
  • Page 20 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 7) Please handle the laser output cable carefully, and do not receive vibration during the installation and disassemble. 8) Make sure the environment is clean, or the output head may be contaminated.

  • Page 21: Using The Product

    Web：http://www.raycuslaser.com/index.php/index-show-tid-53.html 4.1 Front panel Figure 5 shows the front panel style of RFL-C1000 laser (taking RFL-C1000 as an example, the front panel styles of other products are the same): Figure 5 RFL-C1000 laser front panel 4.2 Rear Panel...
  • Page 22 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Figure 6 RFL-C1000 laser real panel 1. Alarm：Laser fault indicator 2. Laser：Laser output indicator 3. Power： Power Indicator, indicates that the power is switched on when the LED illumines.

  • Page 23: Power Connection

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 4.3 Power Connection  Before connecting the AC power supply, please check whether the laser model and the AC power supply provided are consistent with those listed in Table 3 or table 5.

  • Page 24: Interface Definition

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Table 7 Power connection requirements RFL-C1000 / C1000H Model 220±10% V AC Power supply 50/60Hz Power cord Power cord Three strands, marked L, N and PE respectively L->Phase line (brown)
  • Page 25 Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Input Electric NAME Function Typical current output Reserve interlock Short circuit Reserve interlock Reserve long-dista nce power supply Short circuit Reserve long-dista nce power supply Reserve Short...

  • Page 26: Rs-232 Serial Port

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser input Digital Ready Laser ready EVCC <100mA output Digital EGND 17, 18, 21 pin return ground Digital EX_RST Laser fault reset 5-24V <10mA input Laser Digital Laser fault output EVCC <100mA...
  • Page 27 A three-core (RxD, TxD, GND) interface is used. For specific commands and descriptions, please refer to the software manual of the host computer or ask a Raycus technician for a communication protocol. The specific parameter settings of the RS-232 control interface are as follows:...

  • Page 28: Ethernet Tcp / Ip Interface And Connection Steps

    Second Step:The default password is "1122334455667788". After passing the verification, read or set a new laser IP address. Third Step: If you use the upper computer software of Raycus to control the laser, you need to find the folder where the upper computer software is located,...
  • Page 29 User Guide of 1000W CW laser open the laser configuration file config.xml, and write the newly set IP address of the laser; if you do not use the upper computer of Raycus, please directly enter the fourth step; Fourth Step: Configure the Ethernet network connection on the PC side, select "Use the following IP address:", and manually assign the IP address.

  • Page 30: Installation Instruction

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Figure 10 Ethernet connection steps 4.5 Installation Instruction 1) Take out the laser carefully, move it to the installation position, remove the handle, and use the handle to install the hole position to fix it with screws.

  • Page 31: Start Operation Sequence

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser After installing and arranging the output optical cable, remove the protective cap, and check whether the output lens is clean again, and then install the output head;...

  • Page 32: Control Mode Selection

    Figure 11 Wiring diagram in RS-232 mode Note: In the above mode, the upper computer of Raycus should be used to modify the mode: turn off the external red light control, external light out enable and external AD, and only keep the modulation mode.

  • Page 33: Stand-Alone Mode (Internal Control Mode) (Connect 4.6 In Sequence)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser RS232 or Ethernet Connector External red laser control External enable Control card AC input/ regulator Figure 12 Wiring diagram in AD mode 4.7.2 Stand-alone mode (internal control mode) (connect 4.6 in sequence) 1) Turn on the rocker switch, and the panel "power"...

  • Page 34: External Control Mode (Sequentially Connected To 4.6)

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 6) The serial port or the Ethernet interface sends a shutter opening command to output the laser, and sends a shutter closing command to turn off the laser.

  • Page 35: Ad Mode

    (0v-0% power, 10v-100% power). If the upper computer selects external AD mode off, the laser power is set by serial port or Ethernet, and the Raycus hand-heldwelding laser will enter external ad mode by default when powered on. Raycus User Guide |...

  • Page 36: Controlling Time-Series Chart

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser 4.7.5 controlling time-series chart Figure 13 Standalone mode—Continuous sequence diagram Figure 14 Standalone mode – Pluse sequence diagram Raycus User Guide | Using the Product...

  • Page 37: Red Light Control

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser Figure 15 Modulation—sequence diagram Figure 16 Gate mode –sequence diagram 4.7.6 Red Light Control Turn on the rocker switch, the green "POWER" indicator light is on, wait for 20s, the laser enters the red-light external control mode, and a high level of 5-24V is given before the 17-20 pin.

  • Page 38: Turning Off The Laser

    Wuhan Raycus Fiber Laser Technologies Co., Ltd User Guide of 1000W CW laser  Laser indicator light output simultaneously Turning off the laser: Please turn off the laser in the following sequence 1) Turn off the laser output enable 2) Turn off the rocker switch...

  • Page 39: Common Alarms And Solutions

    5.1 Alarm display Connect the computer and open the PC software (download the PC software and its instruction manual, please log on the Raycus official website), after the laser and client software establish normal communication. All laser alarm states can be displayed on the client software interface, as shown in Figure 17. The laser will give an alarm in the case of abnormal internal temperature, abnormal output power, abnormal power supply, abnormal condensation, etc.
  • Page 40 Internal clock abnormal System Timer Alarm Solutions: When this alarm occurs, please contact Raycus directly Instruction: This alarm occurs when the light exit button on the front panel of the laser has been pressed before powering on Laser On Button...
  • Page 41 ACDC2 Alarm Solutions: Check whether the input AC voltage is normal. Restart the laser to try when it is normal. If the alarm continues to occur, please contact Raycus. Raycus User Guide | Common Alarms and solutions...
  • Page 42 There is a risk of condensation. Solutions: Stop using the laser immediately. For RFL-C100 ~ RFL-C1000 Hum Alarm lasers, please improve the working environment so that the...

  • Page 43: Warranty, Return And Maintenance

    The warranties start on the date of shipment from Raycus for a period of time as set forth in the applicable purchase contracts or product specifications. Raycus has the right to choose to repair or replace any product that proves to be defective in materials and workmanship selectively during the warranty period.

  • Page 44: Service And Repair

    All service and maintenance shall be performed by qualified Raycus personnel.  Please contact Raycus as soon as possible when problems under warranty about maintenance happened to the product.  The product returned with permission should be placed in a suitable container.

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Rfl-c1000h

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