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For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com
The following changes were made since the owner's manual was printed:
Instead of two round collection drums, there is now one square drum with a handle for hood raising.
The frame now has square holes for carriage bolts.
There is now a pressure gauge for determining when to clean or replace the filters.
Aside from this information, all other content in the owner's manual applies and MUST be read and under-
stood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.
Revised Specifications
Product Dimensions
Width (side-to-side) x Depth (front-to-back) x Height .................................................. 99 x 51 x 129 in.
Revised Needed for Setup
Description
Caulk/Silicone ............................. As Needed
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
READ THIS FIRST
Qty
COPYRIGHT © AUGUST, 2020 BY GRIZZLY INDUSTRIAL, INC.
#CS21289 PRINTED IN TAIWAN
Model G0638HEP
***IMPORTANT UPDATE***
For Machines Mfd. Since 07/20,
and Manual Insert Revised 11/17

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Summary of Contents for Grizzly G0638HEP

  • Page 1 ***IMPORTANT UPDATE*** For Machines Mfd. Since 07/20, and Manual Insert Revised 11/17 For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com The following changes were made since the owner's manual was printed: • Instead of two round collection drums, there is now one square drum with a handle for hood raising.
  • Page 2 222V2 3V2-4 3V2-5 3V2-3 51V2 3V2-1 227V2 3V2-10 3V2-8 270V2 3V2-7 3V2-6 52V2 3V2-9 3V2-2 96V2 61V2 149V2 29 201 95 8 97V2 71V2 232AV2 72V2 157V2 201 25 104V2 77V2 140V2 105V2 73V2 88V2 Model G0638HEP (Mfd. Since 7/20)
  • Page 3 Reading Pressure Gauge The included pressure gauge for the Model G0638HEP provides an easy way to check if the filters require cleaning or replacement. When the gauge displays more than 6 Aq (see Figure 1), clean the filters according to Cleaning Filters and Rinsing Filter on Pages 47–48 of the...
  • Page 4 H. Handle Hook ..........1 Y. Left Drum Panel ......... 1 Lower Stand Braces ........4 Rear Drum Panel ........1 AA. Base Drum Panel ........1 Figure 2. Inventory items A–I. Figure 4. Inventory items P-AA. Model G0638HEP (Mfd. Since 7/20)
  • Page 5 —Hex Nuts ⁄ "-18 ........93 —Lock Nuts ⁄ "-16 ........57 —Phillips Head Screws M6-1 x 15 ..... 4 —Flat Washers 6mm ......... 4 —Hex Nuts M6-1 ........4 —Drum Lid Springs ........2 Model G0638HEP (Mfd. Since 7/20)
  • Page 6 " flat washers, and ⁄ "-18 hex nuts (see Figure 8). Upper Stand Brace Upper Stand Legs Figure 8. One side of upper stand assembled. Repeat Steps 1–2 to assemble other side of upper stand. Model G0638HEP (Mfd. Since 7/20)
  • Page 7 This will Figure 11. Foam tape applied to intake cylinder enable you to start the bolts more easily. rim. Model G0638HEP (Mfd. Since 7/20)
  • Page 8 Barrel allow room for attachment of intake ducting to intake port. Excluded Holes x 12 Inlet Large Cyclone Port Funnel Figure 14. Intake barrel and large cyclone funnel. Figure 16. Aligning mounting holes. Model G0638HEP (Mfd. Since 7/20)
  • Page 9 Vacuum Port Figure 18. Cyclone vacuum tube and hose attachment. 20. Lower blower/intake assembly into upper stand assembly so that cyclone mounting brackets align with mounting holes of upper stand braces (see Figure 19). Model G0638HEP (Mfd. Since 7/20)
  • Page 10 To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Figure 24. Assembled HEPA support leg (comprised of three parts). -10- Model G0638HEP (Mfd. Since 7/20)
  • Page 11 (see Figure 28). Gasket Large Cyclone Filter Assembly Funnel Small Cyclone Funnel Figure 26. Attaching filter adapter to filter assembly (1 of 2 shown). Figure 28. Small cyclone funnel and funnel port attached. -11- Model G0638HEP (Mfd. Since 7/20)
  • Page 12 Drum Lid Seal Figure 30. Side panels of drum assembly attached. Figure 32. Attaching drum lid seal to drum assembly lip. 40. Seal inside edges and corners of drum assembly with caulk or silicone. -12- Model G0638HEP (Mfd. Since 7/20)
  • Page 13 48. While holding assembly in place, move col- Cyclone Funnel lection drum assembly under cyclone assem- Drum Lid Adapter bly. Press cyclone funnel adapter and springs Spring down to fit under small cyclone funnel. Figure 34. Installing cyclone funnel adapter. -13- Model G0638HEP (Mfd. Since 7/20)
  • Page 14 9" clear flexible duct and (2) 9" hose clamps (see Figure 38). Small Cyclone Funnel Figure 40. Securing vacuum hose to stand legs. Drum Lid Figure 38. Cyclone funnel connected to drum lid with flexible hose (stand and drum removed for clarity). -14- Model G0638HEP (Mfd. Since 7/20)
  • Page 15 (4) M6-1 x 15 Phillips head screws, (4) 6mm flat washers, and (4) M6-1 hex nuts (see Figure 42). Clamp Plastic Collection Figure 45. Collection bags installed. Figure 42. Model G0638 control box mounted for example. -15- Model G0638HEP (Mfd. Since 7/20)
  • Page 17 (For owner's manual revised August, 2017) The Model G0638HEP is the same machine as the Model G0638 except for the dual-filtration HEPA filter system and the collector mounting brackets. Except for the differences noted in this insert, all other content in the Model G0638 owner's manual applies to this machine.
  • Page 18 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0638HEP 10 HP 3‐PHASE DUAL‐FILTRATION HEPA CYCLONE DUST COLLECTOR Product Dimensions: Weight................................1047 lbs. Width (side-to-side) x Depth (front-to-back) x Height............96-1/4 x 52-1/2 x 139-1/2 in.
  • Page 19 The information contained herein is deemed accurate as of 4/8/2020 and represents our most recent product specifications. Model G0638HEP PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0638HEP (Mfd. Since 01/15)
  • Page 20 G. HEPA Filter Support Leg (3 Pieces) ..1 W. Lower Collection Drum Cylinders ....2 H. Lower Stand Braces ........4 Figure 1. Inventory items A–H. Figure 3. Inventory items O–W. Model G0442HEP/G0601HEP (Mfd. Since 01/15) Model G0638HEP (Mfd. Since 01/15)
  • Page 21 —Rubber Flange Gasket ......1 —Outlet Flange Gasket ......4 —Barrel Gasket Dia. 700mm ..... 2 —Barrel Gasket Dia. 460mm ..... 1 —Flange Gasket Dia. 9"......1 —Roll of Foam Tape 5 x 50mm ....2 Model G0638HEP (Mfd. Since 01/15)
  • Page 22 (see Figure 1). Install Adjustable Foot Here Outlet Gasket Brackets Provided Figure 9. Assembled HEPA support leg (comprised of three parts). Figure 7. Dust collector assembled with provided brackets and outlet gasket. Model G0442HEP/G0601HEP (Mfd. Since 01/15) Model G0638HEP (Mfd. Since 01/15)
  • Page 23 " x 1" hex bolts, (16) ⁄ " flat washers, and (8) ⁄ " nuts. Rubber Gasket Filter Adapter Filter Assembly Figure 14. G0638HEP filter system completely installed. Figure 12. Attaching filter assembly to outlet. Model G0638HEP (Mfd. Since 01/15)
  • Page 24 Main G0638HEP 440V 119-1 119-2 G0638HEP 220V 230-1 229-1 230-2 230-3 230-4 232A Model G0442HEP/G0601HEP (Mfd. Since 01/15) Model G0638HEP (Mfd. Since 01/15)
  • Page 25 P0638HEP118 HEX NUT M6-1 P0638HEP061 CYCLONE FUNNEL SMALL P0638HEP119 CONVERSION KIT 440V P0638HEP062 HEX BOLT 5/16-18 X 1-1/4 119-1 P0638HEP119-1 OL RELAY SHIHLIN/TH-P20S 12-18A P0638HEP063 FLAT WASHER 5/16 119-2 P0638HEP119-2 MOTOR CORD 12G 4W 600V Model G0638HEP (Mfd. Since 01/15)
  • Page 26 DRUM LID PVC RUBBER SEAL 2M P0638HEP231 HEPA FILTER BODY (LEFT) P0638HEP201 HEX BOLT 3/8-16 X 1 232A P0638HEP232A HEPA FILTER KIT P0638HEP202 TAP SCEW M4 X 12 P0638HEP270 COLLECTOR MOUNTING BRACKET -10- Model G0442HEP/G0601HEP (Mfd. Since 01/15) Model G0638HEP (Mfd. Since 01/15)
  • Page 27 P0638HEP123 ELECTRICITY LABEL P0638HEP131 CONTROL PANEL LABEL P0638HEP124 DISCONNECT POWER LABEL P0638HEP132 REMOTE CONTROL LABEL P0638HEP125 READ MANUAL LABEL P0638HEP133 GRIZZLY GREEN TOUCH-UP PAINT P0638HEP126 HANDS/OUTLET LABEL P0638HEP134 GRIZZLY PUTTY TOUCH-UP PAINT P0638HEP127 GLASSES/RESPIRATOR DC LABEL -11- Model G0638HEP (Mfd. Since 01/15)
  • Page 29 (For models manufactured since 04/12) Model G0637 Model G0638 COPYRIGHT © MARCH, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED JANUARY, 2018 (JH) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 30 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 31: Table Of Contents

    Table of Contents INTRODUCTION ..........2 Decide Who Will Design ......37 Manual Accuracy ........... 2 Sketch Your Shop Layout ......37 Contact Info............ 2 Sketch a Basic Duct Layout ...... 37 Machine Description ........2 Determine Required CFMs ......38 Identification ...........
  • Page 32: Introduction

    Any updates to your model of spun-bond polyester. With the use of the of machine will be reflected in these documents cable and pulley system on the outside of the as soon as they are complete.
  • Page 33: Identification

    Identification Blower Housing Motor Noise Muffler Inlet Port Canister Filter Brush Handle Cyclone Funnel Canister Filter Assembly Junction Box Control Box Collection Drum w/Coaster Vacuum Hoses Figure 1. Identification (Model G0637 shown). To reduce your risk of serious injury, read this entire manual BEFORE...
  • Page 34: Glossary Of Terms

    Glossary Of Terms The following is a list of common definitions, terms and phrases that relate to dust collection and dust col- lectors in general. To get the most out of this manual, familiarize yourself with these terms before reading. Air Suction Capacity: The maximum volume Duct Grounding: A method of using bare wire of air (rated in CFM) that a dust collector can...
  • Page 35: G0637 Machine Data Sheet

    G0637 Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0637 7‐1/2 HP 3‐PHASE CYCLONE DUST COLLECTOR Product Dimensions: Weight................................818 lbs. Width (side-to-side) x Depth (front-to-back) x Height............. 76-3/4 x 60 x 139-3/8 in. Footprint (Length x Width)..........................
  • Page 36 Main Specifications: Operation Dust Collector Type......................Two-Stage (Cyclone) Approved Dust Types..........................Wood Filter Type..........................Pleated Cartridge Airflow Capacity......................3468 CFM @ 4.3 in. SP Max Static Pressure (at 0 CFM)......................14.73 in. Main Inlet Size............................10 in. Inlet Adapter Included............................ No Machine Collection Capacity At One Time.......................
  • Page 37: G0638 Machine Data Sheet

    G0638 Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0638 10 HP 3‐PHASE CYCLONE DUST COLLECTOR Product Dimensions: Weight................................732 lbs. Width (side-to-side) x Depth (front-to-back) x Height............. 76-3/4 x 60 x 139-3/8 in. Footprint (Length x Width)..........................
  • Page 38 Main Specifications: Operation Dust Collector Type......................Two-Stage (Cyclone) Approved Dust Types..........................Wood Filter Type..........................Pleated Cartridge Airflow Capacity......................4029 CFM @ 4.3 in. SP Max Static Pressure (at 0 CFM)......................16.8 in. Main Inlet Size............................12 in. Inlet Adapter Included............................ No Machine Collection Capacity At One Time.......................
  • Page 39: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 40 INTENdEd usAGE.­ Only­ use­ machine­ for­ its­ machine­ in­ good­ working­ condition.­ A­ machine­ intended­purpose­and­never­make­modifications­ that­ is­ improperly­ maintained­ could­ malfunction,­ ­ not­ approved­ by­ Grizzly.­ Modifying­ machine­ or­ leading­to­serious­personal­injury­or­death.­ using­ it­ differently­ than­ intended­ may­ result­ in­ ChECK dAMAGEd PARTs.­ Regularly­ inspect­...
  • Page 41: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors INTENDED USE. This dust collector is only SUSPENDED DUST PARTICLES AND IGNITION SOURCES. DO NOT operate the dust collector in intended for collecting wood dust and chips from woodworking machines. DO NOT use this dust areas were explosion risks are high.
  • Page 42: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the avail- A power supply circuit includes all electrical ability and proximity of the required power supply equipment between the breaker box or fuse panel circuit. If an existing circuit does not meet the in the building and the machine.
  • Page 43: Connection Type

    Connection Type Extension Cords A permanently connected (hardwired) power sup- Since this machine must be permanently con- ply is typically installed with wires running through nected to the power supply, an extension cord mounted and secured conduit. A disconnecting cannot be used. means, such as a locking switch (see following Figure), must be provided to allow the machine Phase Converter...
  • Page 44: Model G0637 440V Conversion

    All wiring changes must be inspected by a quali- fied electrician before the machine is connected to the power source. If you need help at any time during this procedure, call Grizzly Tech Support at (570) 546-9663. To rewire the Model G0637 for 440V operation:...
  • Page 45: Model G0638 440V Conversion

    Model G0638 440V Conversion Remove the motor cords from the two mag- netic switch assemblies in the control box To operate the Model G0638 on 440V power, you (see Figure 6) and install the new motor must purchase a G0638 440V Conversion Kit. cords.
  • Page 46: Correcting Phase Polarity

    Correcting Phase Polarity Secure the control box cover, then re-connect the machine to power. This subsection is only provided for troubleshoot- ing. If you discover during the test run that the Perform Step 10 of the test run on Page 34 machine will not operate, or that the impeller spins to confirm that the power connections are backward, the power connections may be wired...
  • Page 47: Section 3: Setup

    Remove the packaging materials ects. Regardless of the content in this sec- from around your machine and inspect it. If you tion, Grizzly Industrial will not be held liable discover any damage, please call us immediately for accidents caused by lack of training.
  • Page 48: Inventory

    Inventory Inventory Intake Cylinder ........... 1 K. Outlet Port ..........1 L. Cyclone Funnel (Large) ......1 M. Intake Barrel ..........1 The following is a list of items shipped with your N. Cyclone Funnel (Small) ......1 machine. Before beginning setup, lay these items O.
  • Page 49 AJ. Hardware (not shown): Flexible Ducts 9" x 25 ⁄ " ......2 Z. Noise Mufflers ..........2 —Hex Bolts ⁄ "-16 x 1 ⁄ " ......8 AA. Canister Filters —Hex Bolts ⁄ "-18 x ⁄ " ......30 —Model G0637 510 x 1200mm ....
  • Page 50: Site Considerations

    Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where the machine is of your machine. Make sure that the surface upon operated is important for safe operation and lon- which the machine is placed will bear the weight gevity of machine components.
  • Page 51: Mounting To Shop Floor

    Mounting to Shop Floor Assembly Mounting to Shop Floor To assemble the dust collector: Since your dust collector will be hardwired to the Use (8) ⁄ "-16 x ⁄ " hex bolts, (16) ⁄ " flat power source, we strongly recommend secur- washers, and (8) ⁄...
  • Page 52 Use (16) ⁄ "-16 x ⁄ " hex bolts, (32) ⁄ " flat washer, and (16) ⁄ "-16 lock nuts to con- nect the two sides of the upper stand with When using power lifting equipment dur- two upper stand braces and two lower stand ing the assembly, make sure the equipment braces—only finger tighten the fasteners is safe, fully operational, and adequately...
  • Page 53 Note: Because this part of the dust collector Barrel is not accessible after assembly, consider using Medium Strength Blue Thread Locker (Grizzly Model T21854) on the bolts that Mounting Holes secure the intake cylinder to the motor/blower housing assembly to ensure that the fasten- ers won't come loose with vibration.
  • Page 54 13. Install the four cyclone mounting brackets Note: Orient the two assemblies so that the with (8) ⁄ "-16 x 1 ⁄ " hex bolts, (16) ⁄ " large, round intake port of the intake barrel flat washers, and (8) ⁄...
  • Page 55 18. Apply the 3 x 6 x 300mm foam tape to the 22. Slide the four lower stand legs onto the bot- mating surface of the cyclone vacuum port, toms of the upper stand legs—do NOT install then attach it to the cyclone funnel with (4) the fasteners yet.
  • Page 56 28. Apply the 3 x 6 x 1100mm gasket to the 33. Attach the two long brace supports to the square side of the outlet port. filter braces with (4) ⁄ "-16 x ⁄ " hex bolts, (8) ⁄ " flat washers, and (4) ⁄...
  • Page 57 35. Attach the 3 x 15 x 700mm gaskets to the 39. Apply the 3 x 6 x 2200mm gasket to the larg- upper rim of the canister filter assembly and er, top end of the small cyclone funnel, then both rims of the noise muffler.
  • Page 58 43. For each lower collection drum cylinders, 45. Install the rubber seal over the top lip of the attach the casters to the bottom using (4) ⁄ "- collection drum rim. Pay special attention 16 hex nuts, (4) ⁄ " flat washers, and (4) ⁄...
  • Page 59 48. Place the collection drum vacuum rings on 50. Connect the dust collection drum assemblies the bottom of the collection drums (see to the funnel port with the 9" flexible ducts Figure 42). and 9" duct clamps (see Figure 44). Note: During operation, this ring and the vacuum connection to the cyclone funnel will prevent the collection bag from collapsing.
  • Page 60 52. Connect the vacuum hoses between the 54. Model G0637 only: Mount the control box vacuum manifold and the collection drum onto the lower stand brace with (3) ⁄ "-16 x vacuum ports with (4) 1 ⁄ " hose clamps (see ⁄...
  • Page 61: Power Connection

    Power Connection 56. Open the control box and identify the four mounting holes in the back of the cabinet. 57. Attach the control box to the bracket already Due to the complexity required for planning, mounted on the stand brace with (4) M6-1 x bending, and installing the conduit necessary 15 Phillips head screws, (4) 6mm flat wash- for a code-compliant hardwire setup, an electri-...
  • Page 62: G0637 Power Connection

    G0637 Power Connection G0638 Power Connection The incoming power wires must be connected to The incoming power wires must be connected to round the three terminals on the master power switch the three terminals on the overload relay marked 3-PHASE marked 1L/1, 3L/2, and 5L/3, and the incoming 1L/1, 3L/2, and 5L/3, and the incoming ground 220 VAC...
  • Page 63: Test Run

    Test Run Press the ON/OFF button to turn the machine ON. Make sure your hand stays poised over the switch in case you need to quickly turn the machine OFF. When the assembly is complete, test run your dust collection system to make sure it operates Listen to and watch for abnormal noises or properly.
  • Page 64 10. Safely use a ladder so that you can observe 11. For the G0638 only: the motor fan through the top motor cover. Stay clear of the motor, then use the remote a. Turn the machine OFF. control to turn the motor ON and OFF while you note the fan rotation direction.
  • Page 65: Section 4: Designing The System

    Model G0637/G0638 allows great flexibility than metal. in planning and designing of your dust collection duct layout. Grizzly offers a complete line of dust collection accessories for setting up a stationary system. Additionally, Grizzly offers a complete guide book titled Dust Collection Basics.
  • Page 66: Metal Duct

    However, the cost of specifically Another disadvantage is the rough internal seams designed flexible duct can vary greatly. Grizzly and crimped ends that unavoidably increase static offers polyethylene hose, which is well suited for pressure loss.
  • Page 67: System Design

    Line Duct Our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. Don't worry, non-Grizzly brand machines can be Figure 61. Efficient duct layout. substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
  • Page 68: Determine Required Cfms

    Directional changes should be kept to a mini- If the machine does not have a built-in dust port, mum. The more directional change fittings use the following table to determine which size of you use directly increases the overall resis- dust port to install.
  • Page 69: Determining Main Line Duct Size

    Determining Main Line Duct Size Jointer Sander Planer/ The general rule of thumb for a main line duct is Moulder that the velocity of the airflow must not fall below 4" 4" 6" 3500 FPM. For small/medium sized shops, using the inlet size 5"...
  • Page 70: Planning Drop Downs

    Planning Drop Downs Duct Approximate Approximate Dia. Static Pressure Static Pressure Plan the drop downs for each machine, using Loss Per Foot of Loss Per Foot blast gates wherever possible to control airflow. Rigid Pipe of Flex Pipe Main Branch Main Branch Lines...
  • Page 71 STATIC PRESSURE (Inch/H2O) Elbows/Branches 6" 45˚ Y-Branch ........ 0.329 Figure 73. CFM for static pressure loss of line 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 connected to a dust collector & router. Max CFM Max SP...
  • Page 72: Example Materials List

    1600 1460 1200 Description Model Quantity STATIC PRESSURE (Inch/H2O) 6" Rigid Pipe at 20' G7364 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" Rigid Pipe at 10' G6162 Max CFM Max SP Volts Inlet Impeller 3468 14.7 7.5HP...
  • Page 73: System Grounding

    System Grounding Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire nuts when two branches meet at a “Y” or “T” connec- Since plastic hose is abundant, relatively inex- tion.
  • Page 74: Section 5: Accessories

    Accessories SECTION 5: ACCESSORIES H5293—4" Metal Duct Starter Kit G6162—4" x 5' Straight Metal Pipe H5295—5" Metal Duct Starter Kit G7346—5" x 5' Straight Metal Pipe H5297—6" Metal Duct Starter Kit G7364—6" x 5' Straight Metal Pipe Save over 20% with this great starter kit. H5227—7"...
  • Page 75 We carry many different branches, all from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. designed to minimize airflow resistance. Also, available with a 90˚ long radius curve. Call (800) 523-4777 or visit www.grizzly. com for more information and pricing. 90° 90° Long Radius Figure 85.
  • Page 76: Section 6: Operations

    Damage to your eyes, lungs, and ears could ning any projects. Regardless of the con- result from using this machine without tent in this section, Grizzly Industrial will proper protective gear. Always wear safety not be held liable for accidents caused by glasses, a respirator, and hearing protection lack of training.
  • Page 77: Section 7: Maintenance

    SECTION 7: MAINTENANCE Cleaning Filters Always disconnect power to the machine before The Model G0637/G0638 dust collector has a performing maintenance. gentle brush system inside the canisters for Failure to do this may removing any built-up dust from the filter pleats. result in serious person- al injury.
  • Page 78: Rinsing Filter

    Remove the six hex bolts, hex nuts, and flat ings beginning on Page 60 to order the correct washers from the rim of the canister base, as filter from Grizzly at (800) 523-4777. shown in Figure 90. Tools Needed Open-End Wrench 10mm ........1 Wrench or Socket 12mm ........
  • Page 79 With help from another person to steady the Before re-inserting a filter into the assembly, canister assembly, turn it upside down and make sure that the filter brush base is aligned remove the two M8-1.25 x 20mm hex bolts, with two of the fastener holes around the base of the assembly (see Figure 93).
  • Page 80: Section 8: Service

    Troubleshooting SECTION 8: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor &...
  • Page 81: Dust Collector Operation

    Dust Collector Operation Symptom Possible Cause Possible Solution Loud, repetitious 1. Dust collector is not on a flat surface and 1. Stabilize the dust collector. noise, or excessive wobbles. vibration coming 2. Impeller is damaged and unbalanced. 2. Disconnect dust collector from power, and inspect from dust collector.
  • Page 82: Section 9: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -52- Model G0637/G0638 (Mfd. Since 04/12)
  • Page 83: G0637 Electrical Components

    G0637 electrical components G0637 Electrical Components Figure 94. Model G0637 control box. Figure 95. Model G0637 motor wiring (220V). Figure 96. Model G0637 junction box wiring. READ ELECTRICAL SAFETY -53- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!
  • Page 84: G0637 Control Box Wiring Diagram

    G0637 control box wiring G0637 Control Box Wiring Diagram G0637 Control Box 220 VAC Wiring Diagram If connecting machine to a phase converter, the manufactured leg Ground must be connected to terminal 3L/2. 3-PHASE 220 VAC DISCONNECT SWITCH If motor rotates in opposite direc- (as recommended ) tion, swap any two power source wires at the incoming terminals.
  • Page 85: G0637 440V Wiring Diagram

    G0637 440V Wiring Diagram Ground 3-PHASE 440 VAC DISCONNECT SWITCH (as recommended ) 440V Magnetic Contactor Switch and Overload Relay OL_NO 13NO NHD C-18D Circuit Board 14NO 30VA Transformer ON/OFF NTH-15 Switch 440V Motor Figure 97. G0637 440V control box wiring. READ ELECTRICAL SAFETY -55- Model G0637/G0638 (Mfg.
  • Page 86: G0637 Motor Wiring Diagram

    G0637 Motor Wiring Diagram G0637 motor wiring G0637 Motor Wiring Diagram (220V/440V) 220 VAC, 3-Phase Control Box (Pages 53 & 54) 220VAC (Pre-Wired) 440 VAC, 3-Phase (12G 600V Cord) 440VAC (Optional) When rewiring to 440V, you must purchase and install the 440V Conversion Kit. Refer to Page 145 for details.
  • Page 87: G0638 Electrical Components

    G0638 electrical components G0638 Electrical Components Figure 98. Model G0638 control box. Figure 100. Model G0638 motor wiring (220V). Figure 99. Model G0638 control box cover (shown from back). READ ELECTRICAL SAFETY -57- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!
  • Page 88: G0638 Control Box Wiring Diagram

    G0638 Control Box Wiring Diagram G0638 control wiring G0638 Control Box 220 VAC Wiring Diagram If connecting machine to a phase converter, the manufactured leg must be connected to terminal 3L/2. If motor rotates in opposite direc- tion, swap any two power source wires at the incoming terminals.
  • Page 89: G0638 Motor Wiring Diagram

    G0638 Motor Wiring Diagram G0638 motor wiring G0638 Motor Wiring Diagram (220V/440V) Control Box (Pages 57 & 58) 220V, 3-Phase (12G 300V) 220V, 3-Phase 220VAC (Pre-Wired) (12G 300V) When rewiring to 440V, you must 440V, 3-Phase (12G 600V) purchase and install the 440V Conversion Kit.
  • Page 90: Section 10: Parts

    Parts SECTION 10: PARTS Parts Breakdown G0638 440V G0637 440V 119V2-1 119V2-1 119V2-2 119V2-5 119V2-2 119V2-3 G0637 220V 119V2-6 3V2-1 3V2-2 119V2-4 3V2-5 112V2 3V2-3 41AV3 158 159 3V2-4 119V2 G0638 220V 3V2-3 3V2-5 3V2-4 3V2-1 3V2-8 3V2-7 41-5V2 3V2-6 3V2-9 52V2 3V2-2...
  • Page 91 G0637 Only Parts List PART # DESCRIPTION PART # DESCRIPTION P0637001 MOTOR 7-1/2HP 220/440V 3-PH 41AV3 P0637041AV3 CANISTER ASSEMBLY, BEIGE V3.07.12 P0637001-1 MOTOR JUNCTION BOX 41V2 P0637041V2 CANISTER FILTER 486 X 1195MM V2.11.09 P0637001-2 MOTOR JUNCTION BLOCK 41-4V3 P0637041-4V3 CANISTER CAGE ASSY, BEIGE V3.07.12 P0637001-3 MOTOR FAN COVER 112V2...
  • Page 92 G0637/G0638 Common Parts List PART # DESCRIPTION PART # DESCRIPTION P0637028 LEFT FILTER L-BRACE P0637084 PHLP HD SCR 10-24 X 3/8 P0637029 SHORT FILTER BRACE SUPPORT P0637085 HEX NUT 10-24 P0637030 HEX BOLT 3/8-16 X 3/4 P0637086 PHLP HD SCR 10-24 X 3/8 P0637031 HEX NUT 3/8-16 P0637087...
  • Page 93 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -63-...
  • Page 94 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 95 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 96: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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