Grizzly g0548zp Owner's Manual
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Grizzly g0548zp Owner's Manual

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model g0548zp
g1028z2/g1029z2/g1029z2p
dust collector
oWner's manual
(For models manufactured since 12/12)
g0548zp
g1028z2/g1029z2
247570
Copyright © FEBrUAry, 2012 By grizzly indUstriAl, inC. rEvisEd dECEmBEr, 2012 (Bl)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#Bl14676 printEd in tAiWAn

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Summary of Contents for Grizzly g0548zp

  • Page 1 247570 Copyright © FEBrUAry, 2012 By grizzly indUstriAl, inC. rEvisEd dECEmBEr, 2012 (Bl) Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc. #Bl14676 printEd in tAiWAn...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    table of contents introduction ..........2 section 6: accessories ......34 manual Accuracy ........... 2 section 7: maintenance ......36 Contact info............ 2 schedule ............36 machine description ........2 lubrication ........... 36 Components and terminology ....... 3 Cleaning Bags..........36 machine data sheets ........

  • Page 4: Introduction

    A wide variety of accessories for setting up a stationary or mobile dust collection system are available through grizzly. www.grizzly.com the g0548zp features an upper canister filter; models g1028z2 and g1029z2/z2p feature an upper filter bag.

  • Page 5: Components And Terminology

    components and terminology g1028z2, g1029z2/z2p g0548zp Canister Filter Filter Filter Cleaning handle outlet outlet Connector hose Connector Collector Collection 3-port 2-port inlet motor on/oFF inlet Connector paddle switch Connector Caster to reduce the risk of serious injury when using this machine, read and understand this entire...

  • Page 6: Machine Data Sheets

    MODEL G0548ZP, G1028Z2, G1029Z2, G1029Z2P DUST COLLECTORS model number g0548zp g1028z2 g1029z2/g1029z2p product dimensions Weight 145 lbs. 95 lbs. Width (side-to-side)/depth (front- 37 x 27 x 71 in. 37 x 27 x 76 in. to-back)/height Foot print (Width/depth) 33-1/2 x 21-1/4 in. shipping dimensions carton 1 type...

  • Page 7: Phase

    model number g0548zp g1028z2 g1029z2/g1029z2p main motor type tEFC Capacitor start induction horsepower 2 hp 1.5 hp 2 hp voltage 240v 120v/240v 240v phase single-phase Amps 12A/6A speed 3450 rpm Cycle 60 hz power transfer direct drive Bearings shielded & permanently lubricated operation information type Canister...
  • Page 8 model number g0548zp g1028z2 g1029z2/g1029z2p construction Base Fabricated sheet metal with Casters Frame Fabricated sheet metal Formed steel Caster high density plastic paint powder Coated other specifications height with Bags inflated 71 in. 78 in. Country of origin taiwan Warranty 1 year serial number location on id label...

  • Page 9: Section 1: Safety

    section 1: safety For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 10 WEARING PROPER APPAREL. FORCING MACHINERY. NEVER STAND ON MACHINE. HAZARDOUS DUST. STABLE MACHINE. USE RECOMMENDED ACCESSORIES. HEARING PROTECTION. UNATTENDED OPERATION. REMOVE ADJUSTING TOOLS. MAINTAIN WITH CARE. INTENDED USAGE. CHECK DAMAGED PARTS. AWKWARD POSITIONS. MAINTAIN POWER CORDS. CHILDREN & BYSTANDERS. GUARDS & COVERS. EXPERIENCING DIFFICULTIES.

  • Page 11: Additional Safety For Dust Collectors

    additional safety for dust collectors intended use. this dust collector is designed suspended dust particles and ignition sources. do not operate the dust collector for collecting wood dust and chips from wood- working machines. do not use it to collect in areas where explosion risks are high.

  • Page 12: Section 2: Power Supply

    section 2: poWer supply availability circuit information For your own safety and protection of property, consult an electrician if you are Electrocution, fire, unsure about wiring practices or electrical equipment damage may codes in your area. occur if machine is not correctly grounded and Note: The circuit requirements listed in this man- connected to the power...
  • Page 13 g1028z2 circuit requirements for 120v operation (prewired) Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. nominal voltage ........120v cycle ............60 hz circuit requirements for g0548zp/ phase ...........

  • Page 14: Nominal Voltage

    g1028z2 circuit requirements for extension cords 240v operation Voltage Conversion nominal voltage ........240v cycle ............60 hz phase ........... single-phase circuit rating ........15 amps plug/receptacle ......nema 6-15 for 240v operation: the plug specified in the 240 Circuit requirements has a grounding prong that must be attached to the equipment-grounding wire on the included power cord.
  • Page 15 voltage conversion (g1028z2 only) Connect the motor wires, as shown in figure 6, with wire nuts. once snug, wrap electrical the voltage conversion mUst be performed by tape around each wire nut and the connected an electrician or qualified service personnel. wires, to reduce the likelihood of the wire nut vibrating loose during motor operation.

  • Page 16: Section 3: Setup

    section 3: setup needed for setup this machine presents serious injury hazards the following are needed to complete the setup to untrained users. read process, but are not included with your machine: through this entire manu- al to become familiar with description the controls and opera- •...

  • Page 17: G0548Zp Inventory

    g0548zp inventory box 2: (figure 8) Canister Filter ..........1 K. Foam Adhesive Bag ........1 — Wide Foam strip 5 x 42mm ....1 — narrow Foam strip 6 x 20mm ....1 l. Canister Belt Clamp ........1 m.

  • Page 18: G1028Z2/G1029Z2/G1029Z2P Inventory

    g1028z2/g1029z2/ g1029z2p inventory box components: a. motor & impeller Assembly ......1 b. Collector Body Assembly ......1 c. y-inlet ............1 d. Base ............1 e. outlet Flange ..........1 rubber gasket ........... 1 g. Flex hose ........... 1 h.

  • Page 19: Site Considerations

    site considerations g0548zp assembly to assemble your dust collector: floor load refer to the machine data sheet for the weight place the base upside down on a flat, pro- and footprint specifications of your machine. tected surface. some residential floors may require additional reinforcement to support both the machine and Attach the casters to the base with (16) ⁄...
  • Page 20 place a rubber gasket around the impeller Align the canister support with the mounting outlet rim, as shown in figure 13. holes on the base, as shown in figure 15, then secure it in place with (2) ⁄ -18 x ⁄...
  • Page 21 10. place the cleaning handle on the canister Apply the 5 x 42mm wide foam strip to the outside top of the collector, as shown in shaft, align the hex bolt with the flat portion figure 17, and trim the excess so that the of the shaft and tighten the bolt, as shown in figure 19.

  • Page 22: G1028Z2/G1029Z2/G1029Z2P Assembly

    g1028z2/g1029z2/ 12. Apply the 6 x 20mm foam strip to the bottom of the collector, then trim the excess and g1029z2p assembly evenly match the ends (see figure 20). 13. Attach a collection bag to the hooks around the bottom of the collector, then tighten to assemble your machine: the collection bag clamp around the foam strip to hold the bag in place, as shown in...
  • Page 23 insert the rubber gasket between the collec- secure the front lower support bracket to the tor and outlet flange, and secure the flange collector with (2) ⁄ "-18 x ⁄ " flange bolts. with (8) ⁄ "-18 x ⁄ " flange bolts, as shown in figure 25.
  • Page 24 slip a loosened hose clamp over each end Ends matched Evenly of the flex-hose, and position the hose ends over the outlets, as shown in figure 29. tighten each hose clamp until snug. Flex hose hose figure 31. Example of wide foam strip ends Clamps matched evenly.

  • Page 25: Power Connection

    power connection 11. Apply the 6 x 20 foam strip to the bottom of the collector, then trim the excess and evenly match the ends (see figure 34). After you have completed all previous setup instructions and circuit requirements, the machine is ready to be connected to the power supply.

  • Page 26: Test Run

    test run remove the switch disabling key, as shown in figure 39. once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. the test run consists of verifying the following: 1) the motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 27: Section 4: Designing The System

    Additionally, grizzly offers a complete guide book entitled Dust Collection Basics. the popularity of plastic duct is due to the fact...

  • Page 28: Metal Duct

    Another disadvantage is the rough internal seams offers polyethylene hose, which is well suited for...

  • Page 29: System Design

    Workshop Planner will allow you to quickly and easily design and print a basic shop layout. don't worry, non-grizzly brand machines can be figure 44. Efficient duct layout. substituted with grizzly machines for layout pur- poses.

  • Page 30: Determine Required Cfms

    directional changes should be kept to a mini- if the machine does not have a built-in dust port, mum. the more directional change fittings use the following table to determine which size of you use directly increases the overall resis- dust port to install.

  • Page 31: Determining Main Line Duct Size

    determining main line duct size the general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 Fpm. For small/medium sized shops, using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 Fpm and, depending on your system, will allow you to keep multiple branches open at one time.

  • Page 32: Planning Drop Downs

    planning drop downs duct approximate approximate dia. static pressure static pressure plan the drop downs for each machine, using loss per foot of loss per foot blast gates wherever possible to control airflow. rigid pipe of flex pipe main Branch main Branch plan all the drop downs for each machine with...
  • Page 33 Additional Factors Below is an example of some items that might be needed. refer to accessories for dust collection Total Static Pressure Loss ....4.444 components available through grizzly.com. figure 55. totaling static pressure numbers. description model Quantity note: When calculating static pressure loss 6"...

  • Page 34: System Grounding

    system grounding Be sure that you extend the bare copper wire down all branches of the system. do not forget to connect the wires to each other with wire nuts when two branches meet at a “y” or “t” connec- since plastic hose is abundant, relatively inex- tion.

  • Page 35: Section 5: Operations

    -33-...

  • Page 36: Section 6: Accessories

    Captures the finest, most hazard- for this machine by grizzly. ous dust. NOTICE refer to the newest copy of the grizzly catalog for other accessories available for this machine. t20543— 41" x 31" flat 19.75" dia. plastic bottom bag replacement plastic lower bag for g0548zp, g1029z2/g1029z2p, and g1028z2.
  • Page 37 h5293—4" metal duct starter Kit h7215—4" x 5' rigid metal flex hose h5295—5" metal duct starter Kit h7216—5" x 5' rigid metal flex hose h5297—6" metal duct starter Kit h7217—6" x 5' rigid metal flex hose save over 20% with this great starter kit. this flex hose provides just enough flexibility includes: (2) machine adapters, (10) pipe to make difficult connections while still keep-...

  • Page 38: Section 7: Maintenance

    Air filters need to be replaced. do not lubricate them. are designed to collect the smaller dust particles that dust collector bags cannot trap.

  • Page 39: Replacing Bags

    g5556.

  • Page 40: Section 8: Service

    section 8: service review the troubleshooting and procedures in this section if a problem develops with your machine. if you need replacement parts or additional help with a procedure, call our technical support at (570) 546-9663. note: Please gather the serial number and manufacture date of your machine before calling. to reduce the risk of serious personal injury or damage to the machine, any repairs not covered in this manual should only be performed by or with the assistance of qualified service personnel.

  • Page 41: Dust Collector Operation

    dust collector operation symptom possible Cause possible solution dust collector does 1. dust collection bags are full. 1. Empty collection bags. not adequately 2. Canister is dirty. 2. Clean canister. collect dust 3. restriction in duct line. 3. remove restriction in the duct line. A plumbing or chips;...

  • Page 42: Section 9: Wiring

    WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -40- g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+)

  • Page 43: G0548Zp Wiring Diagram

    g0548zp Wiring diagram 240 VOLT MOTOR 240V figure 70. g0548zp start capacitor. 6-15 Plug Ground (As Recommended) figure 71. g0548zp junction box, switch and run capacitor. READ ELECTRICAL SAFETY -41- g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+) ON PAGE 40!

  • Page 44: G1028Z2 Wiring Diagram

    g1028z2 Wiring diagram 120 VOLT (PREWIRED) 120V 5-15 Plug MOTOR (Prewired) 240V Ground 6-15 Plug (As Recommended) 240 VOLT (REWIRED) MOTOR figure 72. g1028z2 start capacitor. figure 73. g1028z2 junction box, switch and run capacitor at 120v. READ ELECTRICAL SAFETY -42- g0548zp, g1028z2, g1029z2-z2p (mfg.

  • Page 45: G1029Z2/G1029Z2P Wiring Diagram

    g1029z2/g1029z2p Wiring diagram 240 VOLT MOTOR figure 74. g1029z2 start capacitor. 240V Ground 6-15 Plug (As Recommended) figure 75. g1029z2 junction box and switch. READ ELECTRICAL SAFETY -43- g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+) ON PAGE 40!

  • Page 46: Section 10: Parts

    section 10: parts g0548zp main breakdown h5783 parts Breakdown on page 46 -44- g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+)
  • Page 47 g0548zp main parts list REF PART # DESCRIPTION REF PART # DESCRIPTION P1028Z2001 CASTERS T20543 COLLECTION BAG PFB01 FLANGE BOLT 5/16-18 X 1/2 P0548Z023 COLLECTOR SUPPORT P1028Z2004 BASE PLATE P0548ZP024 COLLECTOR PS06 PHLP HD SCR 10-24 X 3/8 P0548Z025 SPACER P0548ZP006 6"...

  • Page 48: H5783 Canister Filter Assembly

    h5783 breakdown h5783 canister filter assembly REF PART # DESCRIPTION REF PART # DESCRIPTION PH5783001 CLEANING HANDLE PH5783015 SUPPORT TAB PB83M HEX BOLT M6-1 X 16 PN06M HEX NUT M5-.8 PH5783003 CANISTER FILTER PW06 FLAT WASHER 1/4 PH5783004 HEX SPINDLE PS68M PHLP HD SCR M6-1 X 10 PH5783005...

  • Page 49: G1028Z2/G1029Z2 Main Breakdown

    (800) 523-4777 or www.grizzly.com to order new labels. -47-...
  • Page 50 MACHINE ID LABEL CSA V2.09.11 17V2-6 P1028Z2017V2-6 R CAPACITOR 45M 250V 1-3/4 x 2-3/8 PLABEL-57 EYE/LUNG LABEL PS06 PHLP HD SCR 10-24 X 3/8 PPAINT-1 GRIZZLY GREEN PAINT g1029z2 main parts list PART # DESCRIPTION PART # DESCRIPTION P1028Z2001 CASTER P1028Z2020 HOSE CLAMP 5"...

  • Page 51: G1029Z2P Main Breakdown

    g1029z2p main breakdown -49- g0548zp, g1028z2, g1029z2-z2p (mfg. 12/12+)
  • Page 52 (800) 523-4777 or www.grizzly.com to order new labels. -50-...

  • Page 53: Warranty Card

    WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 55: Warranty And Returns

    Warranty and returns...
  • Page 56 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

This manual is also suitable for:

G1028z2G1029z2G1029z2p

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