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Grizzly G0637 Owner's Manual

7 1/2 & 10 hp cyclone dust collectors
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MODELS G0637 & G0638
1
7
⁄
& 10 HP CYCLONE
2
DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 04/12)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0637

  • Page 1 MODELS G0637 & G0638 ⁄ & 10 HP CYCLONE DUST COLLECTORS OWNER'S MANUAL (For models manufactured since 04/12) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 1: SAFETY ........9 SECTION 5: ACCESSORIES ......44 SECTION 2: POWER SUPPLY ...... 12 SECTION 6: OPERATIONS ......46 SECTION 7: MAINTENANCE ......47 SECTION 8: SERVICE ........50 SECTION 3: SETUP ........16 SECTION 9: WIRING ........

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: Glossary Of Terms

    Glossary Of Terms Air Suction Capacity: Duct Grounding: Main Line: Branch Line: Main Line Velocity Velocity Machine CFM Requirement: Collection Bag/Drum: CFM (Cubic Feet per Minute): Dust Collection System Cyclone: Powered Air Filter: Duct (Ducting): Single-Stage Collector: Dust Collection System: Static Pressure: Dust Port/Hood: Filter:...

  • Page 7: G0637 Machine Data Sheet

    G0637 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................712 lbs. Width (side-to-side) x Depth (front-to-back) x Height............. 76-3/4 x 59-3/8 x 137 in. Footprint (Length x Width)..........................77 x 60 in. Type..............................
  • Page 8 Dust Collector Type..........................Cyclone Filter Type..........................Pleated Cartridge Airflow Capacity......................3468 CFM @4.3 in. S.P. Max Static Pressure..........................14.73 in. Main Inlet Size............................10 in. Maximum Material Collection Capacity....................20 cu. ft. Canister Filtration......................... 0.2 - 2 micron No of Lower Bags............................. 2 Lower Bag Capacity..........................

  • Page 9: G0638 Machine Data Sheet

    G0638 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Weight................................758 lbs. Width (side-to-side) x Depth (front-to-back) x Height............76-3/4 x 59-7/8 x 139-3/8 in. Footprint (Length x Width)..........................77 x 60 in. Type..............................
  • Page 10 Dust Collector Type..........................Cyclone Filter Type..........................Pleated Cartridge Airflow Capacity......................4029 CFM @4.3 in. S.P. Max Static Pressure..........................16.8 in. Main Inlet Size............................12 in. Maximum Material Collection Capacity....................20 cu. ft. Canister Filtration......................... 0.2 - 2 micron No of Lower Bags............................. 2 Lower Bag Capacity..........................

  • Page 11: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 12 DISCONNECTING POWER SUPPLY. GUARDS & COVERS. NEVER STAND ON MACHINE. APPROVED OPERATION. STABLE MACHINE. DANGEROUS ENVIRONMENTS. AWKWARD POSITIONS. ONLY USE AS INTENDED. UNATTENDED OPERATION. USE RECOMMENDED ACCESSORIES. MAINTAIN WITH CARE. CHILDREN & BYSTANDERS. CHECK DAMAGED PARTS. REMOVE ADJUSTING TOOLS. MAINTAIN POWER CORDS. SECURING WORKPIECE.

  • Page 13: Additional Safety For Dust Collectors

    Additional Safety for Dust Collectors SUSPENDED DUST PARTICLES AND IGNITION INTENDED USE. SOURCES. FIRE SUPPRESSION. HAZARDOUS DUST. IMPELLER HAZARDS. DUST ALLERGIES. AVOIDING SPARKS. WEAR RESPIRATOR. EMPTYING DUST. OPERATING LOCATION. DISCONNECTING POWER SUPPLY. STATIC ELECTRICITY. REGULAR CLEANING.

  • Page 14: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Circuit Information For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Electrocution, fire, equipment damage may occur if machine is not Note: The circuit requirements listed in this man- correctly grounded and ual apply to a dedicated circuit—where only one...

  • Page 15: Connection Type

    Connection Type Extension Cords Figure Phase Converter 3L/2 1L/2 5L/3 Figure 2. Grounding Instructions Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
  • Page 16 Model G0637 440V Conversion Figure 4 Wiring Diagrams Pages 54–55 Figure 4. To convert the G0637 to 440V: Figure 5 Figure 3 Figure 5. Figure 3.
  • Page 17 Model G0638 440V Conversion Figure 6 To convert the G0638 to 440V: Figure 8 Figure 6 Figure 8. Figure 8 Figure 6. You must have a qualified electrician inspect your 440V rewiring job before connecting the dust collector to the power source. Failure to heed this warning may result in property damage, serious personal injury, or death from electrocution.

  • Page 18: Correcting Phase Polarity

    Correcting Phase Polarity Step 10 Page 34 NOTICE If this machine is wired out-of-phase, the motor and impeller will spin in the wrong direction. The efficiency of the dust col- lector will be greatly reduced and will not provide the rated CFM. You must make sure the motor is spinning in the correct direction before placing the machine into full operation.

  • Page 19: Section 3: Setup

    SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with Description the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.

  • Page 20: Figure

    Inventory Inventory Inventory: (Figures 10–14) Figure 12. Figure 10. Figure 13. Figure 11.

  • Page 21: Figure

    Figure 14.

  • Page 22: Figure

    Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 15.

  • Page 23: Figure

    Mounting to Shop Floor Mounting to Shop Assembly Floor To assemble the dust collector: only finger tighten the fasteners Figure 17 Note: To make the installation of the fasten- Bolting to Concrete Floors ers easier, use scrap wood to raise the metal components off the floor.

  • Page 24: Figure

    When using power lifting equipment dur- ing the assembly, make sure the equipment only finger tighten the fasteners is safe, fully operational, and adequately Figure 18 rated for the weight being lifted. The opera- tor of the equipment must be experienced and able to use safe methods during these processes.

  • Page 25: Figure

    Note: Because this part of the dust collector is not accessible after assembly, consider using Medium Strength Blue Thread Locker (Grizzly Model T21854) on the bolts that secure the intake cylinder to the motor/blower housing assembly to ensure that the fasten- ers won't come loose with vibration.
  • Page 26 Note: Orient the two assemblies so that the large, round intake port of the intake barrel is NOT directly underneath the rectangular Figures 22 & 24 outlet port of the blower housing. The outlet port will connect to the canister filters and will not allow room for attachment of the intake ducting to the intake port.
  • Page 27 Figure 28 Note: To keep the assembly stable while completing the next steps, keep the power lifting equipment engaged but not lifting. Figure 30 Figure 28. Figure 29 Figure 30. Figure 29. Note: The only other use for the power lift- ing equipment is moving the dust collection system into its permanent position when the assembly is complete.
  • Page 28 Figure 33 Figure 31 Figure 33. Figure 31. Figure 34 Figure 32 Figure 34. Figure 32.
  • Page 29 Note: Use a clean covering on the floor to Figure 35 protect the gasket. Figure 37 Figure 35. Figure 36 Figure 37. Figure 36.
  • Page 30 Figure 38 Figure 40 Tip: To keep the seal in place, you can use an adhesive applied to the rubber seal at approximately 1" intervals. Figure 38. Figure 40. Figure 39 Figure 41 Figure 41. Figure 39.
  • Page 31 Figure 42 Figure 44 Note: During operation, this ring and the vacuum connection to the cyclone funnel will prevent the collection bag from collapsing. Figure 44. Figure 42. Figure 45 Figure 43 Figure 43. Figure 45.
  • Page 32 54. Model G0637 only: Figure 45–46 Figure 48 Note: The remote control uses IR (infrared) to communicate with the control box, and must have direct line-of-sight to the control box. Locate the control box with this in mind. Figure 46. Figure 47 Figure 48.
  • Page 33 Power Connection Figure 50 see Figure 51 Figure 50. If the control box is locked, use the included key to unlock it for access to complete set up. Always lock the box and keep the key in a safe and secure location to prevent unau- thorized access.
  • Page 34 G0637 Power Connection G0638 Power Connection Figure 52 Figure 54 Figure 52. Figure 54. Figure 55. Figure 53.

  • Page 35: Test Run

    Test Run Troubleshooting Page 50 Troubleshooting Page 50 To test run your dust collection system: Troubleshooting Power Supply Page 12 Step 7 Figures 56 Note: For the Model G0638, make sure the Note: For proper operation, the impeller EMERGENCY STOP button is popped out by inside the blower housing must be rotating twisting the knurled knob clockwise.
  • Page 36 11. For the G0638 only: OFF. counterclock- wise clockwise OFF. Correcting Phase Polarity Page 15...

  • Page 37: Section 4: Designing The System

    SECTION 4: DESIGNING THE SYSTEM Duct Material General Always guard against stat- ic electrical build up by grounding all dust collec- tion lines. Dust Collection Basics. Plastic duct generates static electrical buildup that can cause fire or shock. Properly ground it to reduce this risk. Plastic Duct Figure 57.
  • Page 38 Metal Duct Flexible Duct Figure 58. Figure 59.

  • Page 39: System Design

    Sketch a Basic Duct Layout System Design Decide Who Will Design Figures Sketch Your Shop Layout GOOD Workshop Planner www.grizzly.com Workshop Planner Figure 61. Note: After you're finished, make sure to save your layout for later modification. Figure Figure 62.

  • Page 40: Determine Required Cfms

    Machine Average Dust Port Size Determine Required CFMs Figure Figure 64. Figure Machine Approximate Dust Port Size Required CFM Figure 65. Figure 63.

  • Page 41: Determining Main Line Duct Size

    Determining Main Line Duct Size Figure Figure 67. Total CFM Branch Line Size Figure 66 Determining Branch Line Duct Size Figure 68. Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

  • Page 42: Planning Drop Downs

    Planning Drop Downs Duct Approximate Approximate Dia. Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Figure 69. Calculating Duct Resistance Fitting 90˚ 45˚ 45˚ 90˚ Dia. Elbow Elbow Wye(Y) Wye(Y) Figure 70. To calculate the static pressure of any given line in the system, follow these steps:...
  • Page 43 Figure 74 or Page 42 Additional Factors Static Pressure Example Data Sheet Performance Curve Figure 73 Figure 72 Figure 71. Performance Curve Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. 1354 Main Line Branch Line...

  • Page 44: Example Materials List

    G0637 Performance Curve 3468 3330 3090 2631 2086 Accessories grizzly.com 1460 Description Model Quantity STATIC PRESSURE (Inch/H2O) 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP Volts Inlet Impeller ° ° Figure 76. Figure 74. G0638 Performance Curve 4030 3636...

  • Page 45: System Grounding

    System Grounding Figure Figure 77 Figure Always guard against static electrical build up by grounding all dust collection lines. Figure 78...

  • Page 46: Section 5: Accessories

    SECTION 5: ACCESSORIES H5293—4" Metal Duct Starter Kit G6162—4" x 5' Straight Metal Pipe H5295—5" Metal Duct Starter Kit G7346—5" x 5' Straight Metal Pipe H5297—6" Metal Duct Starter Kit G7364—6" x 5' Straight Metal Pipe H5227—7" x 5' Straight Metal Pipe H5237—8"...
  • Page 47 Metal Elbows Metal Branches www.grizzly. Figure 85. Reducers & Adapters Figure 83. G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate H5259—9" Metal Blast Gate Figure 86. G6252—4" Floor Sweep G7341—5"...

  • Page 48: Section 6: Operations

    Damage to your eyes, lungs, and ears could ning any projects. Regardless of the con- result from using this machine without tent in this section, Grizzly Industrial will proper protective gear. Always wear safety not be held liable for accidents caused by glasses, a respirator, and hearing protection lack of training.

  • Page 49: Section 7: Maintenance

    SECTION 7: MAINTENANCE Cleaning Filters Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule To avoid damage to your eyes and lungs, always wear safety glasses and a respirator when working with the dust collection bags.

  • Page 50: Rinsing Filter

    Rinsing Filter Figure 89 Removing/Replacing Filter Figure 89. Page 59 Figure 90 Tools Needed To replace the canister filter: Figure 90.
  • Page 51 Figure 93 Figure 91 Figure 91. Figure 93. Figure 92 Note: Make sure the bristles of the brush are straight to ensure efficient cleaning of the filter when needed. Figure 92.

  • Page 52: Section 8: Service

    SECTION 8: SERVICE Troubleshooting Motor & Electrical Pages 55 & 58 Pages 14 and...
  • Page 53 Dust Collector Operation Designing the System Page 35 Designing the System Page 35 Designing the System Page 35...

  • Page 54: Section 9: Wiring

    SECTION 9: WIRING Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

  • Page 55: G0637 Electrical Components

    G0637 Electrical Components Figure 94. Figure 95. Figure 96. READ ELECTRICAL SAFETY ON PAGE 52!

  • Page 56: G0637 Control Box Wiring Diagram

    G0637 Control Box Wiring Diagram G0637 Control Box 220 VAC Wiring Diagram If connecting machine to a phase converter, the manufactured leg must be connected to terminal 3L/2. If motor rotates in opposite direc- tion, swap any two power source wires at the incoming terminals.

  • Page 57: G0637 Motor Wiring Diagram

    G0637 Motor Wiring Diagram G0637 Motor Wiring Diagram (220V/440V) Pages 53 & 54 Page 15 READ ELECTRICAL SAFETY ON PAGE 52!

  • Page 58: G0638 Electrical Components

    G0638 Electrical Components Figure 97. Figure 98. Figure 99. READ ELECTRICAL SAFETY ON PAGE 52!
  • Page 59 G0638 Control Box Wiring Diagram G0638 Control Box 220 VAC Wiring Diagram If connecting machine to a phase converter, the manufactured leg must be connected to terminal 3L/2. If motor rotates in opposite direc- tion, swap any two power source wires at the incoming terminals.

  • Page 60: G0638 Motor Wiring Diagram

    G0638 Motor Wiring Diagram G0638 Motor Wiring Diagram (220V/440V) Pages 56 & 57 Page 14 READ ELECTRICAL SAFETY ON PAGE 52!

  • Page 61: Section 10: Parts

    SECTION 10: PARTS Parts Breakdown...
  • Page 62 G0637 Only Parts List PART # DESCRIPTION PART # DESCRIPTION P0637001 MOTOR 7-1/2HP 220/440V 3-PH PN03-1 HEX NUT 3/4-16 LH P0637001-1 MOTOR JUNCTION BOX 41AV2 P0637041AV2 CANISTER ASSEMBLY V2.11.09 P0637001-2 MOTOR JUNCTION BLOCK 41V2 P0637041V2 CAN. FILTER 486 X 1195MM V2.11.09 P0637001-3 MOTOR FAN COVER 41-4V2...
  • Page 63 G0637/G0638 Common Parts List PART # DESCRIPTION PART # DESCRIPTION P0637028 LEFT FILTER L-BRACE PS06 PHLP HD SCR 10-24 X 3/8 P0637029 SHORT FILTER BRACE SUPPORT PN07 HEX NUT 10-24 PB21 HEX BOLT 3/8-16 X 3/4 PS06 PHLP HD SCR 10-24 X 3/8 PN08 HEX NUT 3/8-16 PN07...
  • Page 64 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
  • Page 65 WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 67: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 68 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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