Grizzly G0638 Owner's Manual

Grizzly 7 1/2 & 10 hp cyclone dust collectors owner's manual g0637, g0638

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MODEL G0637/G0638

& 10 HP CYCLONE DUST

COLLECTORS

OWNER'S MANUAL

Model G0637

Model G0638

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8762 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0638

Page 1 OWNER'S MANUAL Model G0637 Model G0638 COPYRIGHT © MARCH, 2007 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TS8762 PRINTED IN TAIWAN...
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Page 3: Table Of Contents
INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 G0637 Machine Data Sheet ... 3 G0638 Machine Data Sheet ... 5 Identification ... 7 SECTION 1: SAFETY ... 8 Additional Safety for Dust Collectors ... 10 SECTION 2: CIRCUIT REQUIREMENTS ... 11 Phase Converter ...
Page 4: Introduction
INTRODUCTION Foreword We are proud to offer the Model G0637/G0638 ⁄ and 10 HP Cyclone Dust Collectors. These machines are part of a growing Grizzly family of fine woodworking machinery. When used accord- ing to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to...
Page 5: G0637 Machine Data Sheet
�� G0637/G0638 Cyclone Dust Collector G0637 Data Sheet �� ...
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Page 7: G0638 Machine Data Sheet
G0638 Machine Data Sheet �� ...
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Page 9: Identification
C. Canister Filter Brush Handles D. Canister Filter E. Collection Bag G. Collection Drum H. Control Box K. Blower Assembly G0637/G0638 Cyclone Dust Collector Identification —Model G0637: 7 ⁄ HP, 220/440V, 3-Phase —Model G0638: 10HP, 220/440V, 3-Phase Remote Control Cyclone Assembly Inlet Port...
Page 10: Section 1: Safety
�� G0637/G0638 Cyclone Dust Collector...
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Page 12: Additional Safety For Dust Collectors
Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. G0637/G0638 Cyclone Dust Collector...
Page 13: Section 2: Circuit Requirements
G0637 7 ⁄ HP 440V 3-Phase ... 12.5 Amps G0638 10 HP 220V 3-Phase ...30 Amps G0638 10 HP 440V 3-Phase ... 15 Amps Circuit Requirements We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below.
Page 14: Model G0637
Wiring Diagrams on Pages 45–46 for additional information. Model G0638 440V Conversion To operate the Model G0638 on 440V power, you must purchase a G0638 440V Conversion Kit. Call our customer service number at (800) 523- 4777 and order part number P0638119.
Page 15: Section 3: Setup
SETUP section BEFORE assemblying your dust collector. The Model G0637/G0638 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
Page 16: Inventory
" ... 2 AA. Noise Mufflers ... 2 BB. Canister Filters —Model G0637 510 x 1200mm ... 2 —Model G0638 510 x 1500mm ... 2 CC. Flexible Ducts 8" x 31 ⁄ " ... 2 DD. Flexible Ducts 8" x 4 ⁄...
Page 17: Site Considerations
Figure 6. Model G0637/G0638 inventory J–O. Figure 7. Model G0637/G0638 inventory P–Y. Figure 8. Model G0637/G0638 inventory Z-EE. If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Page 18: Mounting To Shop Floor
Some surfaces may be coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus- based degreaser such as Grizzly’s G7895 Citrus Degreaser. To clean thoroughly, some parts must be removed. For optimum performance from your machine, clean all moving parts or slid- ing contact surfaces.
Page 19: Hardware Identification Chart
Hardware Identification Chart -17- G0637/G0638 Cyclone Dust Collector...
Page 20: Assembly
(see Figure 14). Figure 14. Level positioned on the upper stand. Repeat Step 4 for the rest of the corners, then set the upper stand assembly aside. G0637/G0638 Cyclone Dust Collector ⁄ " hex bolts, (32) ⁄ " flat ⁄...
Page 21 With assistance and the power lifting equip- ment, keep the intake cylinder on the floor and lower the blower housing over the top of the intake cylinder. G0637/G0638 Cyclone Dust Collector Use the (4) ⁄ "-18 x ⁄ " hex bolts and (4)
Page 22 Intake Barrel Outlet Port Figure 20. Aligning the mounting holes. ⁄ "-18 x 1 ⁄ " hex bolts, (16) ⁄ "-18 hex nuts (see to collector assembly. G0637/G0638 Cyclone Dust Collector ⁄ "...
Page 23 (see Figure 22). Figure 22. Using tape on a wrench in a tight spot. G0637/G0638 Cyclone Dust Collector Mount Blower/Intake Assembly to Upper Stand and Install Lower Stand Legs Lower the blower/intake assembly into the...
Page 24 ⁄ "-18 hex nuts (see Outlet Port Filter L-Braces housing. ⁄ " flat washers, and ⁄ "-18 hex nuts. ⁄ ⁄ " flat washers, and (2) G0637/G0638 Cyclone Dust Collector ⁄ " ⁄ "- "-16 x ⁄ " ⁄ "-16...
Page 25 Rubber Gaskets Here Figure 28. Canister filters mounted to the long support braces. G0637/G0638 Cyclone Dust Collector Assemble the 8" x 31 ⁄ " hex bolts, (8) noise mufflers, and the 8" x 4 with the 8" duct clamps (see Figure 29).
Page 26 18 hex nut to tighten the clamp (see Figure 33). Funnel Port Figure 33. Installing drum clamp around dust ⁄ " flat washers, and (4) ⁄ "-18 x 3" hex bolt and (1) collection cylinders. G0637/G0638 Cyclone Dust Collector ⁄ "- ⁄ " ⁄ "-...
Page 27 (12) #10-24 hex nuts to plug the holes in the lower half of the collection drums. G0637/G0638 Cyclone Dust Collector Attach each set of four bag holder panels with the (24) #10-24 x and (24) #10-24 hex nuts to make two dust collection drum bag holders (see Figure 36).
Page 28 Mount the control bracket onto the lower stand brace with (2) ⁄ " flat washers, and (2) Figure 40). Figure 40. Model G0638 control box bracket Open the control box and identify the four mounting holes in the back of the cabinet. ⁄ " flat...
Page 29: Test Run
Flip the main power switch at the lower left hand corner of the control box (see Figure 42). Note: For the Model G0638, make sure the EMERGENCY STOP button is popped out by twisting the knurled knob clockwise. EMERGENCY STOP...
Page 30: Section 4: Designing The System
SECTION 4: DESIGNING THE General The Model G0637/G0638 is designed to be a cen- tral dust collector system. Locate the dust collec- tor in an out of the way location such as a corner or separate room. The large suction capacity of...
Page 31: Flexible Duct
However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially sawdust, since it is durable and completely flexible.
Page 32: System Design
Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout. Don't worry, non-Grizzly brand machines can be substituted with Grizzly machines for layout pur- poses. Note: After you're finished, make sure to save your layout for later modification.
Page 33 10" Figure 49. Approximate required airflow for machines, based on dust port size. G0637/G0638 Cyclone Dust Collector If your machine does not have a built in dust port, use Figure 50 to determine the size of dust port to install on your machine.
Page 34: Determining Main Line Duct Size
3500 FPM and, depending on your system, will allow you to keep multiple branches open at one time. For the Model G0637/G0638 this is 10". Mark your drawing as in Figure 52. ��...
Page 35: Calculating Duct Resistance
0.405 0.203 0.297 Figure 55. Static pressure loss charts. G0637/G0638 Cyclone Dust Collector In most small/medium shops it is only necessary to calculate FPM for the line with the longest duct length or the most fittings (operating under the assumption that if the line with the highest resis- tance works, the others will be fine).
Page 36: System Grounding
If you connect the dust collector to more than one machine by way of a non-conducting branching duct system and blast gates, the system must still be grounded as mentioned above.
Page 37 Figure 58. Ground jumper wire when using plastic blast gates and metal duct. G0637/G0638 Cyclone Dust Collector We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up.
Page 38: Section 5: Accessories
H7220—9" x 5' Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss. Figure 63. Rigid Metal Flex Hose. G0637/G0638 Cyclone Dust Collector...
Page 39 Metal Elbows These industrial metal elbows are available from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, avail- able with a 90˚ long radius curve. Call (800) 523- 4777 or visit www.grizzly.com for more informa- tion and pricing. 90° 30°...
Page 40 2-stage filter system (5 micron outer and 1 micron inner). Easily the best value in its class! Figure 72. G0572 Hanging Air Cleaner. G0637/G0638 Cyclone Dust Collector...
Page 41: Section 6: Operations
Remote Control The remote control for the Model G0637/G0638 is IR (infrared) rather than RF (radio frequency) to prevent accidental startups by other common RF items like garage door openers.
Page 42: Section 7: Maintenance
-40- Cleaning Filters The Model G0637/G0638 dust collector has a gentle brush system inside the canisters for removing any built-up dust from the filter pleats. Figure 73. Brush handles for cleaning canister ⁄...
Page 43: Section 8: Service
3. Machine is incorrectly mounted or sits unevenly. 4. Motor fan is rubbing on fan cover. 5. Motor bearings are at fault. G0637/G0638 Cyclone Dust Collector Troubleshooting Possible Solution 1. Correct short/replace fuse in control box. 2. Rotate clockwise slightly until it pops out/replace it.
Page 44: Dust Collector Operation
Dust Collector Operation Symptom Possible Cause Loud, repetitious 1. Dust collector is not on a flat surface and noise, or excessive wobbles. vibration coming 2. Impeller is damaged and unbalanced. from dust collector. 3. The motor mounting or housing connections are loose.
Page 45: Service Log
Service Log Date Service Performed Approximate Hours Of Use -43- G0637/G0638 Cyclone Dust Collector...
Page 46: G0637 Electrical Components
G0637 electrical components G0637 Electrical Components Figure 74. Model G0637 control box. Figure 75. Model G0637 motor wiring (220V). -44- G0637/G0638 Cyclone Dust Collector...
Page 47 �� G0637/G0638 Cyclone Dust Collector Wiring Diagrams �� ...
Page 48: Wiring Diagrams
�� Control Box (Pages 44 & 45) G0637/G0638 Cyclone Dust Collector...
Page 49: G0638 Electrical Components
G0638 electrical components G0638 Electrical Components Figure 76. Model G0638 control box. Figure 77. Model G0638 control box cover Figure 78. Model G0638 motor wiring (220V). (shown from back). -47- G0637/G0638 Cyclone Dust Collector...
Page 50 � � �� To Motor (Pages 47 & 49) G0637/G0638 Cyclone Dust Collector �� ...
Page 51 440V Conversion Kit. Refer to Page 12 for details. �� G0637/G0638 Cyclone Dust Collector �� ...
Page 52: Parts Breakdown
�� G0637/G0638 Cyclone Dust Collector �� ...
Page 53: Parts List
IMPELLER 18-1/2" (G0638) PW13 FLAT WASHER 3/4 (G0637) P0638016 FLAT WASHER 1-1/6 (G0638) P0637017 HEX NUT 3/4-10 (LH) (G0637) P0638017 HEX NUT 1-1/16-8 (LH) (G0638) P0637018 GASKET 3 X 6 X 1700MM P0637019 BLOWER PW07 FLAT WASHER 5/16 PB07 HEX BOLT 5/16-18 X 3/4...
Page 54 HEX BOLT 3/8-16 X 3/4 FLAT WASHER 3/8 HEX NUT 3/8-16 PHLP HD SCR 10-24 X 3/8 (G037) PHLP HD SCR 1/4-20 X 2 (G0638) FLAT WASHER #10 (G0637) *FLAT WASHER 1/4 (G0638) HEX NUT 10-24 (G0637) *HEX NUT 1/4-20 (G0638)
Page 55: Label Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0637/G0638 Cyclone Dust Collector...
Page 56: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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G0637

Grizzly G0638 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Setup

Section 4: Designing the System

Section 5: Accessories

Section 6: Operations

Section 7: Maintenance

Section 8: Service

Warranty and Returns

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