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Grizzly CYCLONE G0637 Owner's Manual

7 1/2 & 10 hp cyclone dust collectors
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MODEL G0637/G0638
1
7
/
& 10 HP CYCLONE DUST
2
COLLECTORS
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly CYCLONE G0637

  • Page 1 MODEL G0637/G0638 & 10 HP CYCLONE DUST COLLECTORS OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    INTRODUCTION SECTION 1: SAFETY SECTION 2: POWER SUPPLY SECTION 3: SETUP Table of Contents SECTION 4: DESIGNING THE SYSTEM SECTION 5: ACCESSORIES ... 41 SECTION 6: OPERATIONS SECTION 7: MAINTENANCE SECTION 8: SERVICE SECTION 8: WIRING SECTION 9: PARTS ... 56 WARRANTY AND RETURNS ...

  • Page 4: Manual Accuracy

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: G0637 Machine Data Sheet

    G0637 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0637 7-1/2 HP 3-PHASE CYCLONE DUST Product Dimensions: Weight... 624 lbs. Length/Width/Height... 76-3/4 x 59-3/8 x 137 in. Foot Print (Length/Width)... 77 x 60 in. Shipping Dimensions: Carton #1 Type...
  • Page 7 Main Specifications: Operation Air Suction Cap... 3468 CFM @4.3 in. S.P. Max Static Pressure... 14.73 in. Main Inlet Size...10 in. Maximum Material Collection Cap...20 cu. ft. Canister Filtration... 0.2 - 2 micron Bag Information No Of Lower Bags...2 Lower Bag Cap...2.9 cu. ft. Lower Bag Diameter...

  • Page 8: G0638 Machine Data Sheet

    G0638 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0638 10 HP 3-PHASE CYCLONE DUST Product Dimensions: Weight... 646 lbs. Length/Width/Height...76-3/4 x 59-7/8 x 139-3/8 in. Foot Print (Length/Width)... 77 x 60 in. Shipping Dimensions: Carton #1 Type...
  • Page 9 Main Specifications: Operation Air Suction Cap... 4029 CFM @4.3 in. S.P. Max Static Pressure... 16.8 in. Main Inlet Size...12 in. Maximum Material Collection Cap...20 cu. ft. Canister Filtration... 0.2 - 2 micron Bag Information No Of Lower Bags...2 Lower Bag Cap...2.9 cu. ft. Lower Bag Diameter...

  • Page 10: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 11 DISCONNECTING POWER SUPPLY. APPROVED OPERATION. DANGEROUS ENVIRONMENTS. ONLY USE AS INTENDED. USE RECOMMENDED ACCESSORIES. CHILDREN & BYSTANDERS. REMOVE ADJUSTING TOOLS. SECURING WORKPIECE. FEED DIRECTION. FORCING MACHINERY. GUARDS & COVERS. NEVER STAND ON MACHINE. STABLE MACHINE. AWKWARD POSITIONS. UNATTENDED OPERATION. MAINTAIN WITH CARE. CHECK DAMAGED PARTS.

  • Page 12: Additional Safety Instructions For Dust Collectors

    Additional Safety Instructions for Dust MACHINE USE. WEAR RESPIRATOR. SUSPENDED DUST PARTICLES IGNITION SOURCES. EMPTYING DUST. SAFE SERVICING. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury.

  • Page 13: Section 2: Power Supply

    SECTION 2: POWER SUPPLY Availability Electrocution, equipment damage may occur if machine is not correctly grounded and connected to the power supply. Full-Load Current Rating Model G0637: Full-Load Current Rating at 220V ... 25 Amps Full-Load Current Rating at 440V .. 12.5 Amps Model G0638: Full-Load Current Rating at 220V ...

  • Page 14: Connection Type

    Connection Type Figure Figure 2. Grounding Instructions Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. Extension Cords Phase Converter 3L/2 1L/2 5L/3...

  • Page 15: Model G0637 440V Conversion

    Figure 4. You must have a qualified electrician inspect your 440V rewiring job before connecting the Figure 3 dust collector to the power source. Failure to heed this warning may result in property damage, serious personal injury, or death from electrocution.

  • Page 16: Correcting Phase Polarity

    Correcting Phase Polarity NOTICE If this machine is wired out-of-phase, the motor and impeller will spin in the wrong direction. The efficiency of the dust col- lector will be greatly reduced and will not provide the rated CFM. You must make sure the motor is spinning in the correct direction before placing the machine into full operation.

  • Page 17: Section 3: Setup

    SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Wear safety glasses dur- ing the entire setup pro- cess! This machine and its com- ponents are very heavy.
  • Page 18 Inventory Inventory Inventory: (Figures 6–10) Figure 6. Figure 7. Figure 8. Figure 9.
  • Page 19 Figure 10.
  • Page 20 Hardware Recognition Chart...

  • Page 21: Figure

    Site Considerations Weight Load Machine Data Sheet Space Allocation See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Physical Environment Electrical Installation Lighting Figure 11.

  • Page 22: Figure

    Consult with your electrician to ensure compliance with applicable codes. Assembly To assemble the dust collector: only finger tighten the fasteners Figure 13 Note: To make the installation of the fasten- ers easier, use scrap wood to raise the metal components off the floor.
  • Page 23 only finger tighten the fasteners Figure 14 Figure 14. Figure 15 Figure 15. Step 4 When using power lifting equipment dur- ing the assembly, make sure the equipment is safe, fully operational, and adequately rated for the weight being lifted. The opera- tor of the equipment must be experienced and able to use safe methods during these processes.

  • Page 24: Figure

    Note: Because this part of the dust collector is not accessible after assembly, consider using Medium Strength Blue Thread Locker (Grizzly Model T21854) on the bolts that secure the intake cylinder to the motor/blower housing assembly to ensure that the fasten- ers won't come loose with vibration.

  • Page 25: Figure

    Figures 18 & 20 Figure 20. Figure 21. Note: Orient the two assemblies so that the large, round intake port of the intake barrel is NOT directly underneath the rectangular outlet port of the blower housing. The outlet port will connect to the canister filters and will not allow room for attachment of the intake ducting to the intake port.

  • Page 26: Figure

    Figure 24 Figure 24. Figure 25 Figure 25. Note: To keep the assembly stable while completing the next steps, keep the power lifting equipment engaged but not lifting. Figure 26 Figure 26. Note: The only other use for the power lift- ing equipment is moving the dust collection system into its permanent position when the assembly is complete.

  • Page 27: Figure

    Figure 27 Figure 27. Figure 28 Figure 28. Figure 29 Figure 29. Figure 30 Figure 30.
  • Page 28 Figure 31. Figure 32 Figure 32. Note: Use a clean covering on the floor to Figure 31 protect the gasket. Figure 33. Figure 33...
  • Page 29 Figure 34 Figure 34. Figure 35 Figure 35. Figure 36 Tip: To keep the seal in place, you can use an adhesive applied to the rubber seal at approximately 1" intervals. Figure 36. Figure 37 Figure 37.
  • Page 30 Figure 38 Note: During operation, this ring and the vacuum connection to the cyclone funnel will prevent the collection bag from collapsing. Figure 38. Figure 1. Figure 39. Figure 1 Figure 40. Figure 39 Figure 40...
  • Page 31 Figure 40–41 Figure 41. Figure 42 Figure 42. 53. Model G0637: Figure 43 Note: The remote control uses IR (infrared) to communicate with the control box, and must have direct line-of-sight to the control box. Locate the control box with this in mind. Figure 43.

  • Page 32: Test Run

    54. Model G0638: Figure 44 Figure 44. Figure 45. Troubleshooting To test run your dust collection system: Figure 45 Figure 46 Note: For the Model G0638, make sure the EMERGENCY STOP button is popped out by twisting the knurled knob clockwise. Figure 46.
  • Page 33 Keep in mind that if the motor is rotating in the incorrect direction, the dust collector will still operate but with drastically reduced per- formance. 11. For the G0638 only:...

  • Page 34: Duct Material

    SECTION 4: DESIGNING THE SYSTEM General Metal Duct Dust Collection Basics. Duct Material Figure 47.
  • Page 35 Accessories Page 41 Flexible Duct Plastic Duct Figure 49. Figure 48.

  • Page 36: System Design

    System Design Step 1. Decide Who Will Design Step 2. Sketch Your Shop Layout Workshop Planner www.grizzly.com Workshop Planner Note: After you're finished, make sure to save your layout for later modification. Figure 50 Figure 50. Step 3. Sketch a Basic Duct Layout Figures 51 &...
  • Page 37 Figure 54 Machine Average Dust Port Size Step 4. Determine Required CFM of Each Machine Figure 53 Figure 54. Figure 55 Machine Approximate Dust Port Size Required CFM Figure 55. Figure 53.

  • Page 38: Determining Main Line Duct Size

    Determining Main Line Duct Size velocity Figure 56 Figure 56. Determining Branch Line Duct Size Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system.

  • Page 39: Calculating Duct Resistance

    Calculating Duct Resistance Duct Approximate Dia. Static Pressure Loss Per Foot of Rigid Pipe Fitting 90˚ 45˚ Dia. Elbow Elbow Wye(Y) Figure 59. To calculate the static pressure loss of any given line in the system, follow these steps: Figure 59 Figure 59 Additional Factors Approximate...

  • Page 40: System Grounding

    Note: When calculating static pressure loss to System Grounding determine if multiple lines can be left open at the same time, only include the main line numbers once. Machine Data Sheets Pages 4 & 6 Accessories Page 41...
  • Page 41 Always guard against static electrical build up by grounding all dust collection lines. Figure 62 Figure 63. Figure 63. Figure 62.

  • Page 42: Section 5: Accessories

    SECTION 5: ACCESSORIES H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Figure 64. H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit Figure 65. G6162—4"...
  • Page 43 G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate H5234—7" Metal Blast Gate H5249—8" Metal Blast Gate H5259—9" Metal Blast Gate Figure 69. Metal Branches www.grizzly. Reducers & Adapters Figure 71. G6252—4" Floor Sweep G7341—5" Floor Sweep G7342—6" Floor Sweep Figure 70.

  • Page 44: Section 6: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Do NOT put hands or...

  • Page 45: Section 7: Maintenance

    SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Daily Check: Emptying Drums Cleaning Filters To avoid damage to your eyes and lungs, always wear safety glasses and a respirator when working with the dust collection bags.

  • Page 46: Rinsing Filter

    Rinsing Filter Removing/Replacing Filter Page 56 Tools Needed To replace the canister filter: Figure 2 Figure 2. Figure 74 Figure 74.
  • Page 47 Figure 75 Figure 75. Figure 76 Figure 76. Figure 77. Note: Make sure the bristles of the brush are straight to ensure efficient cleaning of the filter when needed. Figure 77...

  • Page 48: Section 8: Service

    SECTION 8: SERVICE Troubleshooting Motor & Electrical Pages 52 & 55 Page 13...

  • Page 49: Dust Collector Operation

    Dust Collector Operation Designing the System Page 33 Designing the System Designing the System Page 33 Page 33...

  • Page 50: Section 8: Wiring

    SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. MODIFICATIONS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS. EXPERIENCING DIFFICULTIES.

  • Page 51: G0637 Electrical Components

    G0637 Electrical Components Figure 78. Figure 79. READ ELECTRICAL SAFETY ON PAGE 49!

  • Page 52: Wiring Diagram

    G0637 Control Box Wiring Diagram Pages 50 & 52 READ ELECTRICAL SAFETY ON PAGE 49!

  • Page 53: G0637 Motor Wiring Diagram

    G0637 Motor Wiring Diagram Pages 50 & 51 Page 13 READ ELECTRICAL SAFETY ON PAGE 49!

  • Page 54: G0638 Electrical Components

    G0638 Electrical Components Figure 80. Figure 81. Figure 82. READ ELECTRICAL SAFETY ON PAGE 49!
  • Page 55 G0638 Control Box Wiring Diagram Pages 53 & 55 READ ELECTRICAL SAFETY ON PAGE 49!

  • Page 56: G0638 Motor Wiring Diagram

    G0638 Motor Wiring Diagram Pages 53 & 54 Page 13 READ ELECTRICAL SAFETY ON PAGE 49!

  • Page 57: Section 9: Parts

    SECTION 9: PARTS Parts Breakdown 220V 440V G0637 G0637 G0638 G0638...
  • Page 58 G0637 Only Parts List REF PART # DESCRIPTION P0638001 MOTOR 10HP 3PH 220/440V P0638001-1 MOTOR JUNCTION BOX P0638001-2 MOTOR JUNCTION BLOCK P0638001-3 MOTOR FAN COVER P0638001-4 MOTOR FAN P0638002 MOTOR CORD 12AWG P0638003 CONTROL BOX 220V P0638003-1 CONTROL BOX CABINET W/IC BOARD P0638003-2 POWER SWITCH P0638003-3...
  • Page 59 G0637/G0638 Common Parts List PART # DESCRIPTION 41-6V2 P0637041-6V2 GASKET 35 X 38 X 1570MM V2.11.09 P0637042 RUBBER BRACE GASKET PW07 FLAT WASHER 5/16 PB07 HEX BOLT 5/16-18 X 3/4 45V2 P0637045V2 FILTER BAG CLAMP 545MM V2.11.09 46V2 P0637046V2 COLLECTION BAG 570 X 600MM V2.11.09 P0637047 INTAKE CYLINDER P0637048...
  • Page 60 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. Machine Labels...

  • Page 61: Warranty Card

    The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 63: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 64 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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