Grizzly G0601 Owner's Manual
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Grizzly G0601 Owner's Manual

5 hp cyclone dust c
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Download this manual See also: Instruction Manual
model g0442/g0601
5 hp cyclone dust
collector
oWner's manual
(For models manufactured since 03/12)
Copyright © ApriL, 2010 By grizzLy industriAL, inC., revised ApriL, 2012 (Kn)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#ts12622 printed in tAiWAn

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Summary of Contents for Grizzly G0601

  • Page 1 (For models manufactured since 03/12) Copyright © ApriL, 2010 By grizzLy industriAL, inC., revised ApriL, 2012 (Kn) Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Availability ... 11 Full-Load Current rating ... 11 Circuit requirements ... 11 g0442 Circuit requirements for 220v ... 11 g0601 Circuit requirements for 220v ... 12 g0601 Circuit requirements for 440v ... 12 Connection type ... 12 grounding instructions ... 12 extension Cords ...

  • Page 4: Introduction

    P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com machine description the Model g0442/g0601 is a 2-stage cyclone wood dust collector capable of collecting dust from multiple machines running simultaneously. Cyclonic action separates the heavy dust and chips from the fine particles and drops them into the steel collection drum.

  • Page 5: Identification

    Assembly inlet port Cyclone Assembly Junction Box Control Box figure 1. identification (Model g0442 shown). Model g0442/g0601 (Mfg since 3/12) identification Motor Collection drum w/Casters to reduce the risk of serious injury when using this machine, read and understand this manual before beginning any operations.

  • Page 6: G0442 Machine Data Sheet

    The information contained herein is deemed accurate as of 5/8/2012 and represents our most recent product specifications. Model G0442 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. MACHINE DATA SHEET Model g0442/g0601 (Mfg since 3/12) PAGE 1 OF 2...
  • Page 7 Body... 14 Gauge Steel Collection Drum... Other Specifications: Country Of Origin ... Taiwan Warranty ... 1 Year Serial Number Location ... Grizzly Data Plate Customer Assembly & Setup Time ... 4 hours Sound Rating ... 83 - 86 dB Features: Reinforced Intake...

  • Page 8: G0601 Machine Data Sheet

    Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0601 5 HP 3-PHASE CYCLONE DUST COLLECTOR Product Dimensions: Weight... 517 lbs. Width (side-to-side) x Depth (front-to-back) x Height... 63 x 56-7/8 x 111-1/2 in.
  • Page 9 The information contained herein is deemed accurate as of 4/23/2012 and represents our most recent product specifications. Model G0601 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model g0442/g0601 (Mfg since 3/12) Steel PAGE 2 OF 3...

  • Page 10: Section 1: Safety

    Extended exposure to this noise without hearing protection can cause permanent hearing loss. MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. Model g0442/g0601 (Mfg since 3/12)
  • Page 11 FORCING MACHINERY.­Do­not­force­machine.­ It­ will­ do­ the­ job­ safer­ and­ better­ at­ the­ rate­ for­ which­it­was­designed. Model g0442/g0601 (Mfg since 3/12) GUARDS & COVERS.­ Guards­ and­ covers­ can­ protect­ you­ from­ accidental­ contact­ with­ moving­ parts­ or­ flying­ debris.­ Make­ sure­ they­ are­ prop- erly­...

  • Page 12: Additional Safety For Dust Collectors

    STaTIC ELECTrICITY.­Plastic­dust­lines­gener- ate­high­amounts­of­static­electricity­as­dust­chips­ ­ pass­through­them.­Although­rare,­sparks­caused­ by­ static­ electricity­ can­ cause­ explosions­ or­ fire.­ To­ reduce­ this­ risk,­ make­ sure­ all­ dust­ lines­ are­ thoroughly­grounded­by­using­a­grounding­wire. Model g0442/g0601 (Mfg since 3/12)

  • Page 13: Section 2: Power Supply

    ... 22.4 amps g0601 current rating at 220v ... 13.7 amps g0601 current rating at 440v ... 6.9 amps The full-load current is not the maximum amount of amps that the machine will draw.

  • Page 14: G0601 Circuit Requirements For 220V

    220v the Model g0601 is prewired to operate on a 220v power supply circuit that has a verified ground and meets the following requirements: nominal voltage ...220v cycle ...60 hz phase ... 3-phase circuit rating ... time delay 30 amps connection ...hardwire with locking switch...

  • Page 15: G0601 440V Conversion

    440v conversion the Model g0601 can be converted for 440v operation. this conversion job consists of dis- connecting the machine from the power source, replacing the control box assembly and the motor cord, and rewiring the motor for 440v operation.

  • Page 16: Correcting Phase Polarity (G0601 Only)

    10 of the test run on page 30 to confirm that the power connections are correct. — if the motor and impeller are still rotating in the wrong direction, contact our tech support at (570) 546-9663 for assistance. Model g0442/g0601 (Mfg since 3/12) 13NO 14NO...

  • Page 17: Section 3: Setup

    Model g0442/g0601 (Mfg since 3/12) needed for setup the following are needed to complete the setup process, but are not included with the machine.

  • Page 18: Inventory

    1 ae. Collection drum vacuum ring ... 1 af. Cyclone vacuum port ... 1 ⁄ " ... 12 figure 5. Contents of collector box. Model g0442/g0601 (Mfg since 3/12) ⁄ " ... 2 ⁄ " x 98" ... 1...
  • Page 19 Model g0442/g0601 (Mfg since 3/12) figure 6. Contents of stand box. figure 7. Contents of filter boxes. -17-...

  • Page 20: Hardware Recognition Chart

    -18- Model g0442/g0601 (Mfg since 3/12)

  • Page 21: Site Considerations

    Only install in an access restricted location. 111" 33" Model g0442/g0601 (Mfg since 3/12) Physical Environment The physical environment where the machine is operated is important for safe operation and lon- gevity of machine components. For best results,...

  • Page 22: Mounting To Shop Floor

    Anchor stud Lag shield and Lag screw figure 9. typical fasteners for mounting to concrete floors. Model g0442/g0601 (Mfg since 3/12)

  • Page 23: Assembly

    Do not fully tighten the fasteners for now. figure 10. initial assembly of upper stand legs connected to lower stand braces. Model g0442/g0601 (Mfg since 3/12) Attach the upper stand braces to the top of the assembly from step 1, using (16) ⁄...
  • Page 24 ⁄ " flat Attach the 3 x 6mm foam tape on the intake cylinder, as shown in figure 16. figure 16. Foam tape attached to the intake Model g0442/g0601 (Mfg since 3/12) stand. ⁄ "-16 x ⁄ " hex bolts, (16) ⁄...
  • Page 25 Because this part of the dust collec- tor is not accessible after the assembly is complete, consider using Medium Strength Blue Thread Locker (Grizzly Model T21854) on the bolts that secure the intake cylinder to the motor/blower housing assembly to ensure that the fasteners won't come loose with vibration.
  • Page 26 (4) gasket ⁄ "-18 x here (see figure 23). x 10 figure 23. Cyclone vacuum tube and hose Model g0442/g0601 (Mfg since 3/12) ⁄ " hex bolts, (8) ⁄ " flat washers, and L-braces. ⁄ " hex bolts and (4) ⁄...
  • Page 27 25. figure 25. noise mufflers connected between the outlet ports and the canisters. Model g0442/g0601 (Mfg since 3/12) 22. using the forklift, raise the assembly up and attach the lower stand legs to the upper stand legs, as shown in figure 26, using (24) ⁄...
  • Page 28 31. tip: Use an adhesive to keep the seal in place. figure 31. installing drum lid seal. Model g0442/g0601 (Mfg since 3/12) ⁄ " phillips ⁄ " phillips seal...
  • Page 29 33. figure 33. drum attached to cyclone funnel with clear 9" hose. Model g0442/g0601 (Mfg since 3/12) 30. Fit the plastic collection bags over the bottom of the filters and clamp them in place with the metal bag clamps, as shown in figure 34.
  • Page 30 (infrared) to communicate with the control box receiver port, and must have direct line- of-sight to the control box face. Locate the control box with this in mind. Model g0442/g0601 (Mfg since 3/12) ⁄ "-16 x ⁄ " hex bolts, (6) ⁄...

  • Page 31: Power Connection

    41. All wires must have adequate slack and be clear of sharp objects. Ground figure 41. g0601 mag switch to power supply to power supply 13NO NHD C-18D 14NO connection.

  • Page 32: Test Run

    Model g0601 uses a 3-phase motor. For proper operation, the impeller inside the blow- er housing must rotate counterclockwise when viewed from above. since the motor and impeller are directly connected, you must verify that the motor rotates in the correct direction.

  • Page 33: Section 4: Designing The System

    Model g0442/g0601 is designed to be a central dust collector system. the large suction capacity of the Model g0442/g0601 allows great flexibility in planning and designing of the dust col- lection duct layout.

  • Page 34: Metal Duct

    However, the cost of specifically designed flexible duct can vary greatly. Grizzly offers polyethylene hose, which is well suited for the removal of particulate matter, especially saw- dust, since it is durable and completely flexible.

  • Page 35: System Design

    Workshop Planner will allow you to quickly and easily design and print a basic shop layout. don't worry, non-grizzly brand machines can be substituted with grizzly machines for layout pur- poses. note: After you're finished, make sure to save your layout for later modification.

  • Page 36: Determine Required Cfms

    Planer/ Moulder Miter 1203 1570 Shaper 1990 figure 50. CFM requirements labeled for each 2456 Average Dust Port Size average machine. Jointer Sander Dust Collector Table Saw Planer machine. Model g0442/g0601 (Mfg since 3/12)

  • Page 37: Determining Main Line Duct Size

    Write your determined branch line sizes on your drawing, as shown in the following figure. Model g0442/g0601 (Mfg since 3/12) Miter figure 52. Branch line duct sizes labeled. Sander if two machines will connect to the same branch...

  • Page 38: Planning Drop Downs

    0.225 0.375 0.531 0.266 0.354 0.564 0.282 0.329 0.468 0.234 0.324 0.405 0.203 0.297 figure 55. static pressure loss charts. Model g0442/g0601 (Mfg since 3/12) Branch Lines at 4000 0.453 0.397 0.352 0.28 0.225 0.18 0.141 0.108 0.079 90˚ Wye(y) 0.188...
  • Page 39 220 CFM requirement of that machine. 2500 2184 2250 2000 1750 1500 1250 1000 0.740 0.750 1.400 5 hp grizzly dust collector performance results max cfm max sp 0.329 2184 14.0 0.225 restrictor plate (inch) 1.000 static pressure (inch/h2o) 4.444 the airflow test probe is located 1.5x duct diameter upstream from...

  • Page 40: Example Materials List

    6" rigid pipe at 20' g7364 4" rigid pipe at 10' g6162 4" Flex hose at 5' h7215 6" 45° y-Branch g7353 4" 45° elbow g6167 figure 59. example of dust collection system material list. Model g0442/g0601 (Mfg since 3/12) Quantity...

  • Page 41: System Grounding

    Model g0442/g0601 (Mfg since 3/12) Be sure that you extend the bare copper wire down all branches of the system. do not forget to connect the wires to each other with wire nuts when two branches meet at a “y”...

  • Page 42: Section 5: Operations

    Model g0442/g0601 is simple and straightforward. Blast gates located at each of the machines controls the air flow from the woodwork- ing machine to the dust collector. if a machine...

  • Page 43: Control Box Panel

    RUN POWER MAIN SWITCH 220 VOLT figure 62. Control box panel. Model g0442/g0601 (Mfg since 3/12) a. timer indicator lights: turns ON when a timer setting is selected. b. infrared port: receives infrared communica- tion from the remote control. c. on/off button: starts/stops the dust collec- tor motor.

  • Page 44: Section 6: Accessories

    5' rigid metal flex hose this flex hose provides just enough flexibility to make difficult connections while still keep- ing the inside wall as smooth as possible to minimize static pressure loss. figure 66. rigid Metal Flex hose. Model g0442/g0601 (Mfg since 3/12)
  • Page 45 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Also, available with a 90˚ long radius curve. Call (800) 523-4777 or visit www.grizzly. com for more information and pricing. 90° 30° 45°...

  • Page 46: Section 7: Maintenance

    -44- cleaning filters the Model g0442/g0601 dust collector has a gentle brush system inside the canisters for removing any built-up dust from the filter pleats. to avoid injury to your...

  • Page 47: Rinsing Filter

    Model g0442/g0601 manufac- tured since november, 2009, can be removed from the assembly for replacement or rinsing. removing/installing the filter requires discon- necting the canister filter assembly from the dust collector and disassembling it.
  • Page 48 10. Attach the canister base in the reverse order from which you removed it in step 6. 11. Attach the canister assembly to the dust col- lector, then secure a new collection bag to it with the bag clamp. Model g0442/g0601 (Mfg since 3/12)

  • Page 49: Section 8: Service

    2. Machine is incorrectly mounted or sits unevenly. 3. Motor fan is rubbing on fan cover. 4. Motor bearings are at fault. Model g0442/g0601 (Mfg since 3/12) troubleshooting possible solution 1. ensure circuit size is suitable for this machine; replace weak breaker.
  • Page 50 1. dust collection bags are full. not adequately 2. Filters are dirty. collect dust 3. (g0601) Motor is wired out of phase or chips; poor and the impeller is rotating in the performance. wrong direction (clockwise). 4. there is a restriction in the duct line.

  • Page 51: Section 9: Wiring

    You can view these pages in color at www.grizzly.com. Model g0442/g0601 (Mfg since 3/12) WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per- sonal injury, fire, or machine damage. If you notice...

  • Page 52: G0442 Wiring Diagram

    READ ELECTRICAL SAFETY -50- ON PAGE 49! 1-PHASE 220 VAC SWITCH OL_NO 13NO 14NO Junction Box figure 79. Model g0442 control box wiring. 220V Motor 220V Circuit Board ON/OFF Switch Magnetic switch Contactor Circuit Board overload relay Model g0442/g0601 (Mfg since 3/12)

  • Page 53: G0601 Wiring Diagram

    80. Model g0601 motor wiring. Model g0442/g0601 (Mfg since 3/12) 3-PHASE 220 VAC SWITCH OL_NO 13NO 14NO Junction Box figure 81. Model g0601 control box wiring. READ ELECTRICAL SAFETY 220V Motor 220V Circuit Board ON/OFF Switch Magnetic switch Contactor Circuit Board...

  • Page 54: Section 10: Parts

    Grizzly Cyclone Induction Motor 78V2 99V2 86V2 -52- main 100V2 47V2 54-1 54-2 57AV2 57V2 parts Breakdown G0601 440V Conversion Kit 3-1V2 3-1V2-1 3-1V2-4 3-1V2-2 3-1V2-3 3-1V2-5 36AV2 36V2 36-1V2 36-4V2 55V2 38V2 Model g0442/g0601 (Mfg since 3/12) 27V3 27-1V3 30-1 37V2...
  • Page 55 P0440017 FOAM TAPE 3 X 6 X 1800MM P0442018 IMPELLER HOUSING PW07 FLAT WASHER 5/16 Model g0442/g0601 (Mfg since 3/12) PART # DESCRIPTION P0442003V2 CONT BOX ASSY 220V 1-PH V2.4.12 3V2-1 P0442003V2-1 CONTACTOR NHD C-18D 220V 3V2-2 P0442003V2-2 OL RELAY NHD NTH-25 21-25A...
  • Page 56 HEX BOLT 5/16-18 X 3/4 P0440089 HOSE CLAMP 1-1/4" P0440083 PORT PLUG 1-1/4" P0440084 FOAM TAPE 3 X 6 X 300MM P0442121 VACUUM HOSE CLIP 2-1/2" P0440092 COLLECTION DRUM VACUUM RING P0441114 DRUM COLLECTION BAG 640 X 1200MM Model g0442/g0601 (Mfg since 3/12)

  • Page 57: Warranty Card

    Do you think your machine represents a good value? Would you recommend Grizzly Industrial to a friend? Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 58 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

  • Page 59: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 60 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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