Grizzly G0637 Owner's Manual
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Grizzly G0637 Owner's Manual

Grizzly G0637 Owner's Manual

7 1/2 & 10 hp cyclone dust collectors
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models g0637 & g0638
7
⁄
& 10 hp cyclone
1
2
dust collectors
oWner's manual
(For models manufactured since 04/12)
Model g0637
Model g0638
Copyright © MArCh, 2007 By grizzly industriAl, inC. revised oCtoBer, 2013 (ts)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#ts8762 printed in tAiWAn
v3.10.13

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Summary of Contents for Grizzly G0637

  • Page 1 (For models manufactured since 04/12) Model g0637 Model g0638 Copyright © MArCh, 2007 By grizzly industriAl, inC. revised oCtoBer, 2013 (ts) Warning: no portion of this manual may be reproduced in any shape or form Without the Written approval of grizzly industrial, inc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Wiring safety instructions ......52 site Considerations ........20 g0637 electrical Components ..... 53 Mounting to shop Floor ....... 21 g0637 Control Box Wiring diagram .... 54 Bolting to Concrete Floors ......21 g0637 440v Wiring diagram ....... 55 Assembly ............. 21 g0637 Motor Wiring diagram ......

  • Page 4: Introduction

    Email: manuals@grizzly.com machine description Manufacture Date of Your Machine the Model g0637/g0638 is a 2-stage cyclone wood dust collector capable of collecting dust from multiple machines running simultaneously. Cyclonic action separates the heavy dust and chips from the fine particles and drops them into the steel collection drum.

  • Page 5: Identification

    Cyclone Funnel Canister Filter Assembly Junction Box Control Box Collection drum w/Coaster vacuum hoses figure 1. identification (Model g0637 shown). to reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

  • Page 6: Glossary Of Terms

    FPM (Feet Per Minute). Velocity = main lines of a dust collection system to be Volume (CFM) / Cross-Sectional Area of Duct routed from the machine to the dust collector. (ft. Model G0637/G0638 (Mfg. Since 04/12)

  • Page 7: G0637 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0637 7-1/2 HP 3-PHASE CYCLONE DUST COLLECTOR Product Dimensions: Weight................................712 lbs. Width (side-to-side) x Depth (front-to-back) x Height............. 76-3/4 x 60 x 139-3/8 in.
  • Page 8 The information contained herein is deemed accurate as of 11/6/2013 and represents our most recent product specifications. Model G0637 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0637/G0638 (Mfg. Since 04/12)

  • Page 9: G0638 Machine Data Sheet

    The information contained herein is deemed accurate as of 11/6/2013 and represents our most recent product specifications. Model G0638 PAGE 1 OF 3 g0638 data sheet Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0637/G0638 (Mfg. Since 04/12)
  • Page 10 The information contained herein is deemed accurate as of 11/6/2013 and represents our most recent product specifications. Model G0638 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0637/G0638 (Mfg. Since 04/12)

  • Page 11: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. Model G0637/G0638 (Mfg. Since 04/12)
  • Page 12 INTENdEd usAGE.­ Only­ use­ machine­ for­ its­ machine­ in­ good­ working­ condition.­ A­ machine­ intended­purpose­and­never­make­modifications­ that­ is­ improperly­ maintained­ could­ malfunction,­ ­ not­ approved­ by­ Grizzly.­ Modifying­ machine­ or­ leading­to­serious­personal­injury­or­death.­ using­ it­ differently­ than­ intended­ may­ result­ in­ ChECK dAMAGEd PARTs.­ Regularly­ inspect­...

  • Page 13: Additional Safety For Dust Collectors

    -11- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 14: Section 2: Power Supply

    ............ 3-phase loading the machine during operation and make rated size ........... 20 amps sure it is connected to a power supply circuit that connection ..hardwired w/locking switch meets the requirements in the following section. -12- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 15: Connection Type

    Improper grounding can increase the risk of electric shock! Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual. -13- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 16: Model G0637 440V Conversion

    440v conversion disconnect the old motor cord from the motor and remove the (3) terminal jumpers (see the Model g0637 can be rewired for 440v opera- figure 4). tion. this rewiring job consists of disconnecting the dust collector from the power source, chang- ing the control box, replacing the motor cord, and rewiring the motor.

  • Page 17: Model G0638 440V Conversion

    Move the "r0" wire on the transformer from the 220v terminal to the 440v terminal (see figure 7). figure 7. Model g0638 220v and 440v transformer connections. -15- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 18: Correcting Phase Polarity

    9. Connections to change when correction phase polarity. 1L/1 3L/2 5L/3 13NO 1L/1 3L/2 5L/3 13NO 1L/1 3L/2 5L/3 13NO 21NC 21NC 21NC 22NC 22NC 22NC -16- Model G0637/G0638 (Mfg. Since 04/12) 2T/1 4T/2 6T/3 14NO 2T/1 4T/2 6T/3 14NO 2T/1 4T/2 6T/3 14NO...

  • Page 19: Section 3: Setup

    When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -17- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 20: Inventory

    Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. figure 11. Model g0637/g0638 inventory J–o. After all the parts have been removed from the boxes, you should have the following items: Blower housing with Motor ......
  • Page 21 "......75 aa. Canister Filters —hex Bolts ⁄ "-16 x 1 ⁄ " ......8 —Model g0637 510 x 1200mm ....2 —hex Bolts ⁄ "-18 x ⁄ " ......30 —Model g0638 510 x 1500mm ....2 —hex Bolts ⁄...

  • Page 22: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. ⁄ " 53" 53" ⁄ " 60" figure 15. Minimum working clearances. -20- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 23: Mounting To Shop Floor

    16. typical fasteners for mounting to concrete floors. -21- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 24 19. level positioned on the upper stand. repeat step 4 for the rest of the corners, then set the upper stand assembly aside. -22- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 25 Because this part of the dust collector Barrel is not accessible after assembly, consider using Medium Strength Blue Thread Locker (Grizzly Model T21854) on the bolts that Mounting Holes secure the intake cylinder to the motor/blower housing assembly to ensure that the fasten- ers won't come loose with vibration.
  • Page 26 (see Figure 27). barrel assembly. outlet port figure 27. using tape on a wrench in a tight figure 25. Aligning the mounting holes. spot. -24- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 27 "-16 lock nuts. system into its permanent position when the assembly is complete. 21. With assistance and the power lifting equip- ment, raise the entire assembly high enough to install the lower stand legs. -25- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 28 " flat washers, and (2) ⁄ "-16 hex nuts (see figure 32). rubber gaskets here figure 34. Canister filters mounted to the long support braces. short Brace support figure 32. short filter brace support attached. -26- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 29 Funnel figure 36. port figure 37. small cyclone funnel and funnel port attached. Bag Clamp figure 36. Canister filter collection bag installed. -27- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 30 (12) #10-24 x ⁄ " phillips head screws and (12) #10-24 hex nuts to plug the holes in the lower half of the collection drums. figure 39. installing drum clamp around dust collection cylinders. -28- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 31 43, then clamp it in place. 2" hose Manifold ⁄ " hoses figure 43. latch hooked over the lid for clamping. figure 45. vacuum hoses attached to the vacuum manifold. -29- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 32 52. Connect the vacuum hoses between the 54. model g0637 only: Mount the control box vacuum manifold and the collection drum onto the lower stand brace with (3) ⁄ "-16 x vacuum ports with (4) 1 ⁄ " hose clamps (see ⁄...

  • Page 33: Power Connection

    Conduit Conduit Ground Ground figure 51. typical hardwire setup with a locking disconnect switch. -31- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 34: G0637 Power Connection

    220V Contactor Ground to power supply NHD C-35D 2T/1 4T/2 6T/3 14NO figure 52. g0637 mag switch to power supply figure 54. g0638 overload relay to power connection. supply connection. NHD NTH-28 overload relay figure 53. g0637 mag switch wiring.

  • Page 35: Test Run

    56. Control box (Model g0638 shown). near the impeller when the machine is con- nected to power. -33- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 36 16 so that the clockwise. impeller will rotate in the correct direction. pressing the on/oFF button should now turn the dust collector ON. -34- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 37: Section 4: Designing The System

    However, be aware that there is a fire or explosion hazard if plastic duct material is used the Model g0637/g0638 is designed to be a cen- for dust collection without being grounded against tral dust collector system. install the dust collector static electrical charge build-up.

  • Page 38: Metal Duct

    However, the cost of specifically Another disadvantage is the rough internal seams designed flexible duct can vary greatly. Grizzly and crimped ends that unavoidably increase static offers polyethylene hose, which is well suited for pressure loss.

  • Page 39: System Design

    Line Duct our Workshop Planner will allow you to quickly and easily design and print a basic shop layout. don't worry, non-grizzly brand machines can be figure 61. efficient duct layout. substituted with grizzly machines for layout pur- poses. note: After you're finished, make sure to save your layout for later modification.

  • Page 40: Determine Required Cfms

    5" 6" 7" 1203 8" 1570 Shaper Table Saw Planer 9" 1990 figure 65. CFM requirements labeled for each 10" 2456 machine. figure 63. Approximate required airflow for machines, based on dust port size. -38- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 41: Determining Main Line Duct Size

    Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -39- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 42: Planning Drop Downs

    (if more than one) by the static pressure loss given in the previous table. -40- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 43 STATIC PRESSURE (Inch/H2O) Elbows/Branches 6" 45˚ Y-Branch ........ 0.329 figure 73. CFM for static pressure loss of line 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 connected to a dust collector & router. Max CFM Max SP...

  • Page 44: Example Materials List

    1460 material list. the airflow test probe is located 1.5x duct diameter upstream from the air inlet. test pipe length is a minimum of 10x duct diameter. figure 74. g0637 performance curve chart and data. g0638 performance curve 4200 4030...

  • Page 45: System Grounding

    External by grounding all dust Ground Wire collection lines. Internal Ground Wire Ground Screw Flex-Hose figure 78. Flex-hose grounded to machine. -43- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 46: Section 5: Accessories

    80. Metal duct Machine Addition Kit. figure 82. rigid Metal Flex hose. -44- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 47 We carry many different branches, all from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. designed to minimize airflow resistance. Also, available with a 90˚ long radius curve. Call (800) 523-4777 or visit www.grizzly. com for more information and pricing. 90° 90° long radius figure 85.

  • Page 48: Section 6: Operations

    Model g0637/g0638 sonal injury. is ir (infrared) rather than rF (radio frequency) to prevent accidental startups by other common rF items like garage door openers.

  • Page 49: Section 7: Maintenance

    7: maintenance cleaning filters always disconnect power to the machine before the Model g0637/g0638 dust collector has a performing maintenance. gentle brush system inside the canisters for failure to do this may removing any built-up dust from the filter pleats.

  • Page 50: Rinsing Filter

    60 to order the correct washers from the rim of the canister base, as filter from grizzly at (800) 523-4777. shown in figure 90. tools needed open-end Wrench 10mm ........1 Wrench or socket 12mm ........
  • Page 51 10. re-attach the canister base in the reverse order that you removed it. 11. re-attach the canister assembly to the dust collector, then re-install a fresh collection bag with the bag clamp. figure 92. removing the filter from the canister assembly. -49- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 52: Section 8: Service

    4. Motor fan is rubbing on fan cover. 4. replace dented fan cover; replace loose/ damaged fan. 5. Motor bearings are at fault. 5. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -50- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 53: Dust Collector Operation

    2. Cylinder or funnel seals are loose or 2. retighten all mounting and sealing points, replace damaged. damaged gaskets. -51- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 54: Section 9: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -52- Model G0637/G0638 (Mfg. Since 04/12)

  • Page 55: G0637 Electrical Components

    94. Model g0637 control box. figure 95. Model g0637 motor wiring (220v). figure 96. Model g0637 junction box wiring. READ ELECTRICAL SAFETY -53- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 56: G0637 Control Box Wiring Diagram

    Wiring diagram G0637 Control Box 220 VAC Wiring Diagram If connecting machine to a phase converter, the manufactured leg Ground must be connected to terminal 3L/2. 3-PHASE 220 VAC DISCONNECT SWITCH If motor rotates in opposite direc-...

  • Page 57: G0637 440V Wiring Diagram

    440V Magnetic Contactor Switch and Overload Relay OL_NO 13NO NHD C-18D Circuit Board 14NO 30VA Transformer NTH-15 ON/OFF Switch 440V Motor figure 97. g0637 440v control box wiring. READ ELECTRICAL SAFETY -55- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 58: G0637 Motor Wiring Diagram

    (Pre-Wired) 440 VAC, 3-Phase (12G 600V Cord) 440VAC (Optional) When rewiring to 440v, you must purchase and install the 440v Conversion Kit. refer to page 145 for details. READ ELECTRICAL SAFETY -56- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 59: G0638 Electrical Components

    98. Model g0638 control box. figure 99. Model g0638 control box cover figure 100. Model g0638 motor wiring (220v). (shown from back). READ ELECTRICAL SAFETY -57- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 60: G0638 Control Box Wiring Diagram

    2T/1 4T/2 6T/3 14NO 2T/1 4T/2 6T/3 14NO Emergency Power Switch Ground Stop 3-PHASE to Motor 220 VAC (pages 57 & 59) DISCONNECT SWITCH Ground (as recommended ) READ ELECTRICAL SAFETY -58- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 61: G0638 Motor Wiring Diagram

    440v Conversion Kit. refer to page 14 440V, 3-Phase (12G 600V) for details. 440VAC (Optional) W5 W2 Safely cover wire connections with electrical tape READ ELECTRICAL SAFETY -59- Model G0637/G0638 (Mfg. Since 04/12) ON PAGE 52!

  • Page 62: Section 10: Parts

    3V2-1 3V2-2 119V2-4 3V2-5 112V2 3V2-3 41AV2 158 159 3V2-4 119V2 G0638 220V 3V2-3 3V2-5 3V2-4 3V2-1 3V2-8 3V2-7 41-5V2 3V2-6 3V2-9 52V2 3V2-2 41-4V2 41-1V2 41-6V2 41V2 45V2 97V2 46V2 73V3 105V2 79V2 -60- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 63 HEX BOLT 1/2-13 X 1-3/4 PB03 HEX BOLT 5/16-18 X 1 PW01 FLAT WASHER 1/2 PW07 FLAT WASHER 5/16 PLW07 LOCK WASHER 1/2 PN02 HEX NUT 5/16-18 PN06 HEX NUT 1/2-13 P0637027 RIGHT FILTER L-BRACE -61- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 64 FLAT WASHER 5/16 P0441054 DRUM CLAMP P0440092 COLLECTION DRUM VACUUM RING PB04 HEX BOLT 5/16-18 X 3 PW07 FLAT WASHER 5/16 PN02 HEX NUT 5/16-18 P0637159 GREEN GROUNDING WIRE 10G 6" P0637083 COLLECTION DRUM LID LATCH -62- Model G0637/G0638 (Mfg. Since 04/12)
  • Page 65 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -63-...

  • Page 66: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 67 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 68: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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