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Summary of Contents for Fronius FDV 80
- Page 1 / Perfect Welding / Solar Energy / Perfect Charging Operating Instructions FDV 80 Straight-line carriage 42,0426,0098,EN V03 - 04072016...
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Page 3: Table Of Contents
Technical data ............................... 18 Carriage FDV 80 ............................18 Dimensions FDV 80 ..........................18 Dimensions FDV 80 / S001 ........................19 Dimensions FDV 80 / S002 ........................19 Dimensions FDV 80 / S003 ........................20 Dimensions FDV 80 / S004 ........................20 Dimensions FDV 80 / S005 ........................ - Page 4 Options and accessories ..........................23 System overview ............................23 Installation kits ............................23 Wiring diagram .............................. 35 EU-Declaration of conformity ........................41...
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Page 5: General
The job is selected directly using the remote control. The carriage is powered by a mains cable. Field of The FDV 80 carriage can be used in all situations where a high degree of flexibility is application required when executing longitudinal weld seams:... -
Page 6: Warning Notices On The Carriage
800 x 1260 x 245 mm Do not use the functions until you have fully read all the operating instructions. Do not dispose of used devices with domestic waste. Dispose of them according to safety rules. FDV 80 rating plate... -
Page 7: Carriage Components
Configuration 2 Configuration 3 Configuration 1 FDV 80 accessories Configuration 1: Use of one torch: Linear axis unit FAU 50 - 100 / SD 600 / ML 20 (Cradle I-kit included) Configuration 2 and 3: Use of two torches:... -
Page 8: Configurations
Overview Depending on the individual requirements and composition of the components, a wide range of workpieces can be processed. FDV 80/S001 FDV 80 / S002 FDV 80 / S004 FDV 80 / S003 FDV 80 / S006 FDV 80 / S005... -
Page 9: Controls And Connections
Mains connection with fuse to connect the mains cable FDV 80 connections No. Function Power source control to connect the power source Optional: Control I-kit of second power source (job changeover) -
Page 10: Frc-40 Remote Control
FRC-40 The FRC-40 remote control allows you to load and save up to 100 programs. remote control NOTE! Detailed information about loading and saving programs and using the remote control can be found in the FRC-40 operating instructions. No. Function Touchscreen display for menu navigation Emergency Stop button... -
Page 11: Welding Position And Seam Tracking
Welding position and seam tracking Possible Its 4-wheel drive gives the carriage exceptional directional stability and the best possible welding positions traction. A groove in the tread of the wheels on one side of the carriage also ensures stable handling properties. The following welding positions are possible: - Horizontal Guidance of the... -
Page 12: Preparing The Carriage
Preparing the carriage Checking the Before positioning the carriage, check the following: surface of the workpiece and The surface of the workpiece must be clean (no sand, shavings, etc.) the carriage to The bottom plate of the carriage must be clean and free of shavings ensure they are The drive wheels must not be damaged and must be clean clean... -
Page 13: Option: Setting The Lateral Guides
Option: setting the lateral guides Some carriage configurations have, in addition to the guide rollers, two lateral guides (a) that guide the carriage. The guides and rollers can be installed facing towards the centre, or even swapped over or rotated so that both rollers face outwards. To adjust the guides, proceed as follows: Loosen the two fixing screws (b) on both lateral guides. -
Page 14: Commissioning
Commissioning Checking the WARNING! Operating the equipment incorrectly can cause serious injury and connections damage. Do not use the functions described here until you have thoroughly read and understood the following documents: These operating instructions All the operating instructions for the system components, especially the safety rules The following activities and work steps apply to the installed system. -
Page 15: Carrying Out A Test Run
Carrying out a Perform a test run to check that all system components work together correctly. This is test run done without an arc and thus allows you to check all movements during the process. Set the "Welding ON / OFF" selector switch (1) to the "OFF"... -
Page 16: Troubleshooting
Troubleshooting General In the event of faults, note that the functioning of the entire system depends on many additional components (power source, wire-feed unit, etc.) that are also potential sources of problems. Basic Connections established between separate system components requirements for System components are supplied with electricity and the mains voltage is as the system to specified (see rating plate) - Page 17 Control error No current flow signal messages Cause: Current flow signal activated in system parameters, but no (continued) ROB 3000 or digital power source in use Remedy: Deactivate current flow signal in system parameters Cause: Fault on the power source Remedy: Check the settings on the power source Correct if necessary...
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Page 18: Maintenance And Care
WARNING! Risk of injury and damage from incorrectly performed maintenance. All maintenance work on the FDV 80 carriage must only be carried out by trained technicians. It is essential to adhere to the maintenance intervals and maintenance procedures. The manufacturer accepts no liability for any damage caused by inadequate or poorly performed maintenance. -
Page 19: Carriage Components
Carriage components... -
Page 20: Technical Data
Technical data Carriage Max. load 80 kg FDV 80 Welding signal 2-step/4-step mode Welding position Travel speed 1-300 cm/min Track width 380 mm Net weight (without remote control and weld tracking) 70 kg Mains voltage/frequency 230 V / 50-60 Hz... -
Page 21: Dimensions Fdv 80 / S001
Dimensions FDV 80 / S001 min. 210 mm / max. 810 mm min. 30 mm / max. 380 mm Weight: approx. 107 kg FDV 80/S001 Dimensions FDV 80 / S002 min. 335 mm / max. 700 mm min. 210 mm / max. 575 mm min. -
Page 22: Dimensions Fdv 80 / S003
Dimensions FDV 80 / S003 300 mm 510 mm 175 mm 635 mm 90 mm Weight: approx. 120 kg FDV 80 / S003 Dimensions FDV 80 / S004 min. 335 mm / max. 1900 mm min. 210 mm / max. 1775 mm min. -
Page 23: Dimensions Fdv 80 / S005
Dimensions FDV 80 / S005 300 mm 510 mm 175 mm 635 mm min. 30 mm / max. 380 mm Weight: approx. 169 kg FDV 80 / S005 Dimensions FDV 80 / S006 455 mm 335 mm 330 mm 460 mm 31 mm 362.5 mm... -
Page 24: Dimensions Fdv 80 / S007
Dimensions FDV 80 / S007 300 mm 510 mm 175 mm 635 mm 90 mm Weight: approx. 120 kg Weight of trailer + approx. 180 kg power sources: FDV 80 / S007 Dimensions FDV 80 / S008 min. 125 mm / max. 415 mm... -
Page 25: Options And Accessories
Options and accessories System overview Pneumatic cylinder Start for FPT 100 8,045,228 external device FRC-40 FPT 150 8,045,227 Power source Power source Installation Kits FDV 80: LEGEND: I-Kit ROB A: 8,100,138 --------- Option ______ Standard I-Kit ROB A/B: 8,100,142 (included in delivery) - Page 27 Spare parts list, circuit diagram FDV 80...
- Page 29 8,045,278 FDV 80 carriage (Drawing number: 48-0385-0001) FDV-80 Ersatzteilliste / Spare parts list...
- Page 30 8,045,278 FDV 80 carriage (Drawing number: 48-0385-0001) Designation: Item number: Control unit 48,0385,0005 Shaft 2 48,0385,0102 Spur gear 1 48,0385,0103 Spur gear 2 48,0385,0104 FDV / 3/ PU guide roller with groove 48,0385,0107 Base frame 48,0385,1001 Side cover 48,0385,1309 Motor holder...
- Page 31 Electric parts Pos.Nr. Designation: Item number: Print Step motor 38,0102,0043 Print SMP 4,085,183 FPA NT 1 4,085,158 SPS FX3G 38,0102,0047 FDV-80 Ersatzteilliste / Spare parts list...
- Page 32 58,0070,0000 Linear axis unit FAU 50-100 / SD 600 / ML 20 58,0070,1000 58,0070,0301 58,0070,0303 Designation: Item number: Mounting plate 58,0070,0301 Moulded tube 58,0070,0303 FAU 50-100 cradle I-kit 58,0070,1000 Sliding block 68-0000-0555 FDV-80 Ersatzteilliste / Spare parts list...
- Page 33 58,0070,0000 Linear axis unit FAU 50-100 / SD 1100 / ML 20 58,0070,0301 58,0070,1000 58,0070,0302 Designation: Item number: Mounting plate 58,0070,0301 Moulded tube 58,0070,0302 FAU 50-100 cradle I-kit 58,0070,1000 Sliding block 68-0000-0555 FDV-80 Ersatzteilliste / Spare parts list...
- Page 34 58-0732-1100 Guide, right Designation: Item number: Guide roller 48,0314,0115 Guide roller 48,0314,0116 ZUS adjustment unit 58-0732-1500 48,0314,0116 48,0314,0115 58-0732-1200 Guide, left Designation: Item number: Guide roller 48,0314,0115 Guide roller 48,0314,0116 ZUS adjustment unit 58-0732-1600 48,0314,0115 48,0314,0116 FDV-80 Ersatzteilliste / Spare parts list...
- Page 35 48,0385,0107 PU guide roller with groove Used for: Round steel, diameter 15 Hexagon bar steel, width a/f 13 Square steel 15 48,0385,0105 Steel guide roller with groove Used for: Round steel, diameter 15 Hexagon bar steel, width a/f 13 Square steel 15 FDV-80 Ersatzteilliste / Spare parts list...
- Page 36 48,0385,0106 Steel guide roller, smooth For using the carriage on a smooth surface. The carriage is then primarily moved to the left and right by the lateral guides. FDV-80 Ersatzteilliste / Spare parts list...
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Page 37: Wiring Diagram
Wiring diagram FDV-80 Ersatzteilliste / Spare parts list... - Page 38 FDV-80 Ersatzteilliste / Spare parts list...
- Page 39 FDV-80 Ersatzteilliste / Spare parts list...
- Page 40 FDV-80 Ersatzteilliste / Spare parts list...
- Page 41 FDV-80 Ersatzteilliste / Spare parts list...
- Page 42 FDV-80 Ersatzteilliste / Spare parts list...
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Page 43: Eu-Declaration Of Conformity
EU-Declaration of conformity... - Page 44 FRONIUS INTERNATIONAL GMBH TechSupport Automation www.fronius.com www.fronius.com/addresses...
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