Related Manuals for Fronius F Series
Summary of Contents for Fronius F Series
- Page 1 / Perfect Charging / Perfect Welding / Solar Energy F series Robacta-USC-X Operating instructions F series...
- Page 3 Operating instructions Ultrasonic tray F series English...
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Page 4: Table Of Contents
Service life of the ultrasonic tray ........23 Repairs and returns ............23 Faults ................24 Decommissioning and disposal ........24 Contact ................25 10.1 Fronius International GmbH........... 25 10.2 Manufacturer's address ..........25 Spare parts ..............26 11.1 Housing ................. 26 11.2 Tray insert ..............27 11.3 Settling tank .............. -
Page 5: General
General Declaration of conformity ..........34 General These operating instructions are supplied as standard with the unit. They should be kept within easy reach and remain with the unit if it is sold. We reserve the right to amend the information in these operating in- structions to take account of technical developments. - Page 6 Important safety notices Checking for damage Check the unit and mains cable for damage in transit. Do not start up if you identify any damage. Mains connection For safety reasons, only connect the unit to a socket that is correctly earthed.
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Page 7: Process-Specific Notes
Process-specific notes Process-specific notes Water quality The quality of the water is a significant factor in the cleaning process. We distinguish between the following: Quality Description Utilisation Untreated water or Drinking water with a for general cleaning mains water minimum content of processes, very good minerals such as rinsing effect, risk of... -
Page 8: Product Description
Level monitoring with visual display to protect against running Function The F series units are cleaning systems that can only be operated in conjunction with a higher-level controller. The ultrasonic cleaning and air shower are started via a communication interface, which also for- wards a Ready signal to the controller. -
Page 9: Type Code
Product description Weight [kg] Sound level < 80 Lp [dB(A)] Types (V) 115 V-T 230V 440 V-T Mains connection [VAC + PE] Transformer Voltage tolerance ±10 ±10 ±10 Minimum voltage Maximum voltage Type code Robacta-USC-150-230V-T Robacta-USC = Type = Ultrasound power in W ... -
Page 10: Components
Product description Ultrasonic tray Instructions: Changing the settling tank Handles Air shower and collecting drawer Circuit diagram Main switch Break-through panels for incoming supply from the side Switch cabinet Components 4.8.1 Incoming supply Incoming voltage as shown on rating plate Communication: Pin 1 = Enable cleaning Pin 2 = Air shower ON... - Page 11 Product description Quick-release coupling for drain into settling tank 4.8.3 Ultrasonic tray Tray empty level Tray full level Pinch valve Ultrasound elements Ultrasound connector Blow-off station 4.8.4 Blow-off station Compressed air connection Drawer with filter F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 9 / 37...
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Page 12: Control Panel
Product description 4.8.5 Switch cabinet Ultrasound generator Main switch Fuse 24 V DC power supply Controls Controller 9-pin D-sub adapter Transformer Transformer circuit breaker Overvoltage protection Items 8 & 9 are only present on types with XXXV-T. Item 10 is only present on type 440 V-T. Control panel F-Serie Betriebsanleitung_V2.2_EN.docx –... -
Page 13: Logo Controller
Product description Changing the settling Illuminated pushbutton for changing the set- tank tling tank. When the button is pressed, it starts to flash. The unit opens the pinch valve and drains the tray. When the button lights up continuously, the process has ended. - Page 14 Product description 4.10.1 Setting the time 1 0 : 2 0 0 9 - 0 2 - Move the cursor down several times until the date appears, then press <ESC>. P a r a m S e t z e n M e l d g K o n f i g ›...
- Page 15 Product description Set the time and date. <OK>, <Esc>to exit the menu. F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 13 / 37...
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Page 16: Before Using For The First Time
Before using for the first time Before using for the first time Unpacking and packaging If possible, retain the packaging for servicing purposes. Disposal must be carried out in accordance with the applicable disposal direc- tives. Checking for damage Before using for the first time, check the unit for possible damage in in transit transit. -
Page 17: Installation
Before using for the first time Detaching the base plate Lift the unit and detach the base plate from the unit. Fitting the base plate The base plate must be fixed to a level, firm and vibration-free surface using 4 bolts. Note Different fixings may be required to connect the installation stand to the underlying surface depending on the nature of this surface. -
Page 18: Starting Up / Starting For The First Time
Starting up / Starting for the first time Starting up / Starting for the first time To start up successfully, every step under point 5.4 in section Installa- tion(p.15) must be completed successfully. Do not switch the unit on unless the settling tank is correctly inserted. CAUTION Inserting the settling tank The settling tank should be filled with an approved cleaning fluid... -
Page 19: Operator Input And Operation
Operator input and operation Operator input and operation Please note the following points before starting ultrasonic cleaning: Danger from hot surfaces and cleaning fluid! Ultrasound energy is physically converted into heat. CAUTION The unit and fluid heat up during ultrasonic operation. Temperatures over 60°C can be reached in continuous operation with the cover in place. - Page 20 Operator input and operation Nozzle position 0 0 1 2 3 2 1 0 4 5 5 4 4 0 Step 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7.2.1 Positions Position 0 The nozzle is moving Position 1 The nozzle is over the tray Position 2...
- Page 21 Operator input and operation F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 19 / 37...
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Page 22: Changing The Settling Tank
Operator input and operation Position 5 The nozzle is in the air shower 7.2.2 Speeds Moving into the tray 100 mm/s Movements during cleaning 5-15 mm/s Moving into the air shower 100-200 mm/s Moving out of the air shower 5-10 mm/s 7.2.3 Process information ... - Page 23 Operator input and operation Done Press 2x Click 2x F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 21 / 37...
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Page 24: Maintenance
Maintenance Maintenance Maintenance schedule NOTE The maintenance schedule is for guidance only; the necessary intervals should be specified on the basis of internal guidelines and the relevant working conditions Work Week Month Year Process tray 2 × Check for residues and clean. Settling tank 2 ×... -
Page 25: Service Life Of The Ultrasonic Tray
Always replace the cleaning fluid in good time. Repairs and returns Repair and mainte- Maintenance and repair work is carried out by Fronius. nance work The unit must only Repair and maintenance work that requires the unit to be connected... -
Page 26: Faults
Decommissioning and disposal Faults The following unit faults are indicated by indicator lamps on the con- trol panel: The ultrasound will be switched off if any of these faults occur. No. Problem Check Is there a settling tank inserted? The <... -
Page 27: Contact
Please contact the Service and Support department if you have any questions or need any information. For faults and to order spare parts, please specify the serial number (on the rating plate). Fronius dealerships near you. www.fronius.com 10.2 Manufacturer's address KKS Ultraschall AG Tel. -
Page 28: Spare Parts
Spare parts Spare parts 11.1 Housing KKS item no.: Designation 103366 Main switch 16A 3L black Sash lock with knurled head and cylinder lock VW E1 black, 121680 driver H22 L35 121684 Sash lock with knurled head without cylinder lock, driver H22 L35 102250 Side fold-down carrying handles F-Serie Betriebsanleitung_V2.2_EN.docx –... -
Page 29: Tray Insert
Spare parts 11.2 Tray insert 1&2 KKS item no. Designation 120700 Robacta-USC tray insert, complete 121892 Robacta-USC tray level; set 114196 Assembly adapter, level sensor KQ 100167 Pinch valve, POM/NRLH, 1/2Z NEOMATIC push-on nipple with external thread, type 5964; AG G 121433 F-Serie Betriebsanleitung_V2.2_EN.docx –... -
Page 30: Settling Tank
Spare parts 11.3 Settling tank KKS item no. Designation 120701 Robacta-USC settling tank, intake & drain, complete 120708 Robacta-USC storage tank, empty 121464 NEOMATIC coupling with hose nozzle, type 5953; for hose ID 16 107102 Filter bag / flat bag, IØ=25 mm L=160 mm +/- 3 mm, open at top 11.3.1 Settling tank level KKS item no. -
Page 31: Control Cabinet
11.4 Control cabinet 9,10 8,11 KKS item no. Designation 121946 FT150TM-R 27kHz remote F series, including mounting plate 122518 Logo! 12/24 RC 8Di 4Do relay 10A 0BA8 123172 Logo! DM16 24 8Di 8DO transistor 0.3A 0BA2 123146 Logo! AM2 AQ 2AO 0-10V 0-20mA 0BA2... -
Page 32: Pneumatic Module
Spare parts 11.5 Pneumatic module KKS item no. Designation 121496 Robacta-USC pneumatic unit 121494 Solenoid valve, VUVG-L10-T32H-AT-Q6-1R8L 120671 2/2-way solenoid valve, MS/PTFE, 24VDC, NPT 1/2" bushing UL Compressed air diaphragm pump, PP, Santoprene + PTFE 5 121956 l/min 100203 Pressure switch, 0-10 bar, plug-in connection D6, M8 3-pin plug F-Serie Betriebsanleitung_V2.2_EN.docx –... -
Page 33: Notes
Notes Notes 12.1 Remarks F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 31 / 37... -
Page 34: Process Parameters
Notes 12.2 Process parameters Description of the parts Cleaning Concen- Tem- Time agent tration perature F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 32 / 37... -
Page 35: Index
Index Index Optional accessories .......6 Ambient conditions ......16 Pneumatic unit ........32 Process-specific notes ......5 Product features ........6 Blow-off station ........10 Repairs ..........26 Changing the settling tank ....12, 23 Components ........9, 18 Connecting the compressed air .... 17 Control cabinet ........ - Page 36 Declaration of conformity Declaration of conformity We, as the manufacturers of the machine, declare that the machine designated below conforms to the directives and standards listed below. Directives 2006/42/EG Machinery Directive 2014/30/EU Electromagnetic Compatibility Directive 2014/35/EU Low-Voltage Directive Standards EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction EN 60204-1:2006...
- Page 37 Froniusplatz 1, A-4600 Wels, Austria Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940 E-mail: sales@fronius.com wvwv.fronius.com WWN.fronius.com/addresses At http://vvww.fronius.com/addresses you will find all the addresses of our sales & service partners and locations F-Serie Betriebsanleitung_V2.2_EN.docx – 2018-02 © KKS Ultraschall AG 35 / 37...
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