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Reliance electric GV3000 Instruction Manual

A-c power modules

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Instructions manual (128 pages)

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Table Of Contents

Table of Contents

Table of Contents
Becoming Familiar with the Manual
Finding Information
Assumptions about the Audience
Taking Safety Precautions
Understanding Terms Usedin this Manual
If You Want to Know more
Getting Assistance from Reliance Electric
About the Drive 0.0.0
Identifying the Drive by Model Number
Figure 2.1 - Identifying the Drive Model Number
Nemaenclosures
Table 2.1 - Power and NEMA Enclosure Ratings
Figure 2.2 - 1-5 HP Drive Components and Locations
Figure 2.3 - 7.5-10 HP Drive Components and Locations
Figure 2.4 - 15-25 HP Drive Components and Locations
HP GV3000 Drive Components and Locations
Figure 2.5 - 25-60 HP Drive Components and Locations
Figure 2.6 - 60-100 HP Drive Components and Locations
Figure 2.7 - 100-150 HP Drive Components and Locations
Regulator Board Description
Figure 2.8 - 1-60 HP Regulator Board Components and Locations
Figure 2.9 - 60-150 HP Regulator Board Components and Locations
Jumper Locations and Settings
Analog Input Speed Reference Jumper
Figure 2.10 - Jumper J4 Settings for Analog Input Speed Reference
Analog Output Jumper
Wiring the Terminal Strip 2.2.0
Figure 2.12 - Typical Terminal Strip Connections
Option Board Connector
Operator Interface Module Connector
Keypad/Display
Figure 2.13 - Keypad/Display
Drive Kit Options
Table 2.2 - Available Kits and Options
Planning before Installing
Requirements for the Installation Site . 1.00
Making Sure Environmental Conditions Are Met
Determining Total Area Required Based on Drive Dimensions
Table 3.2 - Drive Dimensions and Weights
Figure 3.1 - Drive Dimensions
Verifying the Site Provides for Recommendedair Flow Clearances
Figure 3.2 - Recommendedair Flow Clearances
Verifying Power Module Input Ratings Match Supplied Power
Wiring Requirements for the Drive
Meeting Terminal Strip Input and Output Specifications
Determining Wire Size Requirements
Conduit Entry Opening Sizes
Recommended Power Wire Siz€S
Table 3.3 - Recommended Power Wire Sizes for 1-10 HP Drives
Table 3.4 - Recommended Power Wire Sizes for 15-25 HP Drives
Recommended Control and Signal Wire Sizes
Recommended Motor Lead Lengths
Table 3.5 - Recommended Power Wire Sizes for 25-60 HP Drives
Table 3.6 - Recommended Power Wire Sizes for 60-100 HP Drives
Table 3.7 - Recommended Power Wire Sizes for 100-150 HP Drives
Table 3.8 - Recommendedterminalstrip Wire Sizes
Recommended Serial Communication Cable Lengths
Selecting Input Line Branch Circuit Fuses
Figure 3.3 - Single and Multiple Motor Lead Lengths
Meeting Pulse Tachometer Specifications (Vector Regulation Only)
Verifying Power Module Output Current Rating Is Greater than Motor Full Load AMPS
Table 3.9 - A-C Input Line Fuse Selection Values
Mounting the Drive, Grounding, and Finding Wire Routing Locations
Mounting the Drive . 0.0
Verifying the Drive's Watts Loss Rating
Routing Input, Motor Output, Ground, and Control Wiring for the Drive
Figure 4.4 - Wire Routing Locations for 25-60 HP Drives
Figure 4.5 - Wire Routing Locations for 60-100 HP Drives
Grounding the Drive
Installing Input Power Wiring
Installing Transformers and Reactors (Optional)
Installing Fuses for Branch Circuit Protection
Figure 5.1 - Typical A-C Input Electrical Connections
Figure 5.2 - Typical D-C Bus Electrical Connections
Installing a Required External/Separate Input Disconnect
Installing Power Wiring from the A-C Input Line to the Drive's Power Terminals
Table 5.1 - Terminal Tightening Torques
Installing Power Wiring from an External D-C Bus to the Drive's Internal D-C Bus Terminals 2
Installing Output Power Wiring
Installing Output Contactors (Optional) . 0.0
Installing Mechanical Motor Overload Protection (Optional)
Installing Output Wiring from the Drive Output Terminals to the Motor
Wiring the Regulator Board Terminal Strip
Stopping the Drive 1.1
Compliance with en 60204-1: 1992 1.0
Wiring the Speed Feedback Device (Vector Regulation Only)
Figure 7.3 - Wiring Connections for the Speed Feedback Device
Wiring the Signal and Control 1/0 00
Table 7.1 - Wiring Signal and Control I/O to the Terminal Strip
Completing the Installation
Checking Theinstallation
Installing the Cover for NEMA 4X/12 Drives
Powering up after Installation Is Complete
Troubleshooting the Drive
Test Equipment Needed to Troubleshoot
Drive Alarms and Faults
Verifying that D-C Bus Capacitors Are Discharged
Figure 9.1 - D-C Bus Voltage Terminals (1-25 HP Drives)
Figure 9.2 - D-C Bus Voltage Terminals (25-60 HP Drives)
Figure 9.3 - D-C Bus Voltage Terminals (60-100 HP Drives)
Figure 9.4 - D-C Bus Voltage Terminals (100-150 HP Drives)
Checking out the Power Modules with Input Poweroff
Table 9.1 - Resistance Checks
Replacement Parts
Table 9.2 - 1-5 HP Drive Replacementparts
Table 9.3 - 7.5-10 HP Drive Replacementparts
Table 9.4 - 15-25 HP Drive Replacement Parts
Table 9.5 - 25-60 HP Drive Replacement Parts
Table 9.6 - 60-100 HP Drive Replacement Parts
Table 9.7 - 100-150 HP Drive Replacement Parts
Table A.2- Ambient Conditions
Table A.3 - Terminal Strip Input Specifications
Table A.6 - Speed Feedback Device Specifications (Vector Regulation Only)
Table A.7 - Input Signal Response Times (Worst Case)
Figure B.2- Vector Regulation Block Diagram

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GV3000 A-C Power Modules

Hardware Reference, Installation,

and Troubleshooting

Version 5.0

Instruction Manual D2-3340

RELIANCE

ELECTRICS

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