Reliance electric GV3000 Instruction Manual
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Reliance electric GV3000 Instruction Manual

A-c power modules
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GV3000 A C Power Modules
Hardware Reference, Installation,
and Troubleshooting
Version 5.0
Instruction Manual D2 3340
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Summary of Contents for Reliance electric GV3000

  • Page 1 GV3000 A C Power Modules Hardware Reference, Installation, and Troubleshooting Version 5.0 Instruction Manual D2 3340 Downloaded from StockCheck.com...
  • Page 2 FOLLOWED. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY. DeviceNett is a trademark of Open DeviceNet Vendor Association. GV3000r, AutoMaxr, and Reliancer are registered trademarks of Reliance Electric Company or its subsidiaries. E Copyright Reliance Electric Industrial Company 1995.
  • Page 3 Cleveland, Ohio 44117 - USA declares that the product: GV3000, A C Speed Controller for Electric Motors is intended to be incorporated into machinery or to be assembled with other machinery to constitute machinery covered by Directive 89/392/EEC, as amended;...

  • Page 4: Table Of Contents

    ..............2.3 1 25 HP GV3000 Drive Components and Locations .
  • Page 5 Mounting the Drive, Grounding, and Finding Wire Routing Locations ....4.1 Mounting the Drive ............. . . 4.1.1 Verifying the Drive's Watts Loss Rating .
  • Page 6 Appendices Appendix A Technical Specifications ..............Appendix B Drive Regulation Overview .
  • Page 7 List of Figures Figure 2.1 Identifying the Drive Model Number ..........Figure 2.2 1 5 HP Drive Components and Locations .
  • Page 8 List of Tables Table 2.1 Power and NEMA Enclosure Ratings ..........Table 2.2 Available Kits and Options .

  • Page 9: Becoming Familiar With The Manual

    This instruction manual describes the GV3000 drive's Power Module and regulator hardware. It does not cover the GV3000 software. For additional software information, refer to the GV3000 A C General Purpose (V/Hz) and Vector Duty Drive Software Start Up and Reference Manual (D2 3339).

  • Page 10: Assumptions About The Audience

    Understanding Terms Used in this Manual The following terms are defined according to the way they are used in this manual: GV3000 drives will typically be referenced by horsepower. If additional clarity is required, drive model numbers will also be included.

  • Page 11: About The Drive

    This chapter describes how to identify the drive using the model number matrix and illustrates the differences between the NEMA enclosures. Major components of each drive group are also shown. The GV3000 A C drive is a PWM drive that provides vector and general purpose (volts/hertz or V/Hz) regulation for a wide range of applications.

  • Page 12: Nema Enclosures

    **At 2 kHz. For 4 kHz operation, derate by 20%. For 8 kHz operation, derate by 40%. NEMA Enclosures Each of the GV3000 Power Modules have one of following NEMA ratings: NEMA 1: Vented. Contains a communication access door that allows access to the communication port without removing the cover.

  • Page 13: 25 Hp Gv3000 Drive Components And Locations

    1 25 HP GV3000 Drive Components and Locations The 1 25 HP GV3000 drives have the following main components. The identification numbers provided correspond to the numbers used in figures 2.2 to 2.4. Replacement parts are listed in chapter 9.

  • Page 14: Figure 2.3 7.5 10 Hp Drive Components And Locations

    7V4150 7V4250 10V4150 10V4250 Figure 2.3 7.5 10 HP Drive Components and Locations Downloaded from StockCheck.com...

  • Page 15: Figure 2.4 15 25 Hp Drive Components And Locations

    15V4150 25G4150 15V4250 25G4250 20V4150 20V4250 Figure 2.4 15 25 HP Drive Components and Locations Downloaded from StockCheck.com...

  • Page 16: 60 Hp Gv3000 Drive Components And Locations

    25 60 HP GV3000 Drive Components and Locations The 25 60 HP drives have the following main components. The identification numbers provided correspond to the numbers used in figure 2.5. Replacement parts are listed in chapter 9. 1. Fan 7. Power Supply Board 2.

  • Page 17: 100 Hp Gv3000 Drive Components And Locations

    60 100 HP GV3000 Drive Components and Locations The 60 100 HP drives have the following main components. The identification numbers provided correspond to the numbers used in figure 2.6. Replacement parts are listed in chapter 9. 1. Regulator Printed Circuit Board (PCB) 9.

  • Page 18: Figure 2.7 100 150 Hp Drive Components And Locations

    100 150 HP GV3000 Drive Components and Locations The 100 150 HP drive has the following main components. The identification numbers provided correspond to the numbers used in figure 2.7. Replacement parts are listed in chapter 9. 1. Regulator Printed Circuit Board (PCB) 10.

  • Page 19: Regulator Board Description

    Two Regulator boards are used on the GV3000 drives: 1 60 HP Regulator boards are used with 1 60 HP drives; 60 150 HP Regulator boards are used with 60 150 HP drives. As shown in figures 2.8 and 2.9, the Regulator boards are similar but have different Power Module interface connectors.

  • Page 20: Figure 2.8 1 60 Hp Regulator Board Components And Locations

    USER DISPLAY USER I/O TERMINAL STRIP J3 Option Board Connector J8 RS232C Port J4 Analog Input Jumper J9 Keypad/Display Connector J5 Power Module Feedback Cable Analog Output Jumper J7 OIM (Optional) Connector Figure 2.8 1 60 HP Regulator Board Components and Locations 2 10 Downloaded from StockCheck.com...

  • Page 21: Figure 2.9 60 150 Hp Regulator Board Components And Locations

    60 Pin Ribbon Cable USER DISPLAY USER I/O TERMINAL STRIP J3 Option Board Connector J9 Keypad/Display Connector J4 Analog Input Jumper Power Module Feedback Cable J7 OIM (Optional) Connector Analog Output Jumper J8 RS232C Port Figure 2.9 60 150 HP Regulator Board Components and Locations 2 11 Downloaded from StockCheck.com...

  • Page 22: Jumper Locations And Settings

    2.7.1 Jumper Locations and Settings Jumpers J4 and J17 on the Regulator board are factory set for voltage in and voltage out signals. Refer to figures 2.8 and 2.9 for their locations on the Regulator boards. If you need to change the jumpers' settings, use the following procedures.

  • Page 23: Analog Output Jumper

    2.7.1.2 Analog Output Jumper Jumper J17 is the analog output jumper. This jumper selects either a 0 10 VDC or 4 20 mA scaled signal output that is programmable for either speed or torque, parameter P .012. The jumper only selects a 0 10 VDC source voltage or 4 20 mA sink current to represent speed or torque.

  • Page 24: Wiring The Terminal Strip

    2.7.2 Wiring the Terminal Strip The terminal strip on the Regulator board provides terminals for connecting customer I/O devices. See figures 2.8, 2.9, and 2.12. The following terminals are provided: Terminals 1 3: RS 232 connections Terminals 4 9: pulse tachometer connections Terminals 10 11: analog output connections Terminals 12 15: analog speed/torque reference connections Terminals 16 25: 24V D C digital input connections (1 60 HP Regulator boards only)

  • Page 25: Rs 232 Communication Port

    (OIM). The OIM is available for use as a remote keypad for the GV3000. 2.7.6 Keypad/Display The front panel keypad/display is used to program and operate the GV3000 drive. See figure 2.13. Refer to instruction manual D2 3339 for more information.

  • Page 26: Drive Kit Options

    Drive Kit Options Table 2.2 provides a listing of the available GV3000 kit options. Table 2.2 Available Kits and Options Kit Description Option Kit Model Number Instruction Manual 2SR40400 2SR40600 Snubber Resistor Braking D2 3291 2SR41200 2SR41800 Low Energy Snubber Braking...

  • Page 27: Planning Before Installing

    Failure to observe this precaution could result in damage to or destruction of the equipment. Requirements for the Installation Site It is important to properly plan before installing a GV3000 drive to ensure that the drive's environment and operating conditions are satisfactory. Note that no devices are to be mounted behind the drive.

  • Page 28: Determining Total Area Required Based On Drive Dimensions

    3.1.2 Determining Total Area Required Based on Drive Dimensions Drive dimensions and weights are listed in table 3.2. Overall drive dimensions are illustrated in figure 3.1 as an aid in calculating the total area required by the GV3000 drives. Table 3.2 Drive Dimensions and Weights GV3000 Drive Dim.

  • Page 29: Figure 3.1 Drive Dimensions

    1-60 HP 60-150 HP Figure 3.1 Drive Dimensions Downloaded from StockCheck.com...

  • Page 30: Verifying The Site Provides For Recommended Air Flow Clearances

    Be sure there is adequate clearance for air ventilation around the drive. For best air movement, do not mount GV3000 drives directly above each other. Note that no devices are to be mounted behind the drive. This area must be kept clear of all control and power wiring. Refer to figure 3.2 for recommended air flow clearances.

  • Page 31: Verifying Power Module Input Ratings Match Supplied Power

    3.1.4 Verifying Power Module Input Ratings Match Supplied Power It is important to verify that plant power will meet the input power requirements of the GV3000 drive's Power Module circuitry. Refer to table 2.1 for input power rating specifications. Be sure input power to the drive corresponds to the drive nameplate voltage and frequency.

  • Page 32: Recommended Control And Signal Wire Sizes

    Table 3.5 Recommended Power Wire Sizes for 25 60 HP Drives Type of Wiring Terminals Size of Wire (Maximum) R/L1 S/L2 TL3 R/L1, S/L2, TL3 A C Input Power A C Input Power Output Power U/T1, V/T2, W/T3 2/0 AWG (2X), 185 (mm D C Input Power +, - Table 3.6 Recommended Power Wire Sizes for 60 100 HP Drives...

  • Page 33: Recommended Serial Communication Cable Lengths

    Connector J8 on the Regulator boards is an RS 232 serial communication port. This connector allows the GV3000 drive to communicate with external devices such as a personal computer using RS 232 protocol. See table A.5. Two RS 232 cables are available from Reliance: a 3.5 meter (12 feet) D shell 9 pin to 9 pin cable (M/N 615184 1A) and a 0.3 meter (1 foot) D shell 9 pin to 25 pin adaptor...

  • Page 34: Meeting Pulse Tachometer Specifications (Vector Regulation Only)

    3.2.5 Verifying Power Module Output Current Rating is Greater Than Motor Full Load Amps Verify that the GV3000 output current rating is greater than the motor's full load current (amps). Table 2.1 lists the output current values. Downloaded from StockCheck.com...

  • Page 35: Mounting The Drive, Grounding, And Finding Wire Routing Locations

    Failure to observe this precaution could result in damage to or destruction of the equipment. Note that in applications using GV3000 drives (75 HP and above), induced electrical noise may result when the motor output leads from two or more drives are run together in the same conduit. It is recommended that separate conduit be run from each drive to the motor it is operating.

  • Page 36: Figure 4.1 Wire Routing Locations For 1 5 Hp Drives

    Bottom View Figure 4.1 Wire Routing Locations for 1 5 HP Drives Downloaded from StockCheck.com...

  • Page 37: Figure 4.2 Wire Routing Locations For 7.5 10 Hp Drives

    Bottom View Figure 4.2 Wire Routing Locations for 7.5 10 HP Drives Downloaded from StockCheck.com...

  • Page 38: Figure 4.3 Wire Routing Locations For 15 25 Hp Drives

    Bottom View Figure 4.3 Wire Routing Locations for 15 25 HP Drives Downloaded from StockCheck.com...

  • Page 39: Figure 4.4 Wire Routing Locations For 25 60 Hp Drives

    Bottom View Figure 4.4 Wire Routing Locations for 25 60 HP Drives Downloaded from StockCheck.com...

  • Page 40: Figure 4.5 Wire Routing Locations For 60 100 Hp Drives

    D C Input Terminals Motor Signals and Ground Leads Input 1 3/4" 45 47 View From Bottom (PE1) IL1 IL2 IL3 A C Input Terminals and Ground A C Output Terminals and Ground Figure 4.5 Wire Routing Locations for 60 100 HP Drives Downloaded from StockCheck.com...

  • Page 41: Figure 4.6 Wire Routing Locations For 100 150 Hp Drives

    D C Input Terminals and Ground View From Top A C Input 45 47 A C Input Terminals and Ground 1 1/2" Ground Inputs View From Bottom 7/8" 1 1/2" Output Ground Signals Terminals A C Output Terminals and Ground Figure 4.6 Wire Routing Locations for 100 150 HP Drives Downloaded from StockCheck.com...

  • Page 42: Grounding The Drive

    Grounding the Drive DANGER THE USER IS RESPONSIBLE FOR CONFORMING WITH ALL APPLICABLE LOCAL, NATIONAL, AND INTERNATIONAL CODES. WIRING PRACTICES, GROUNDING, DISCONNECTS, OVERCURRENT PROTECTION ARE OF PARTICULAR IMPORTANCE. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE BODILY INJURY OR LOSS OF LIFE. Use the following steps to ground the drive: Step 1.

  • Page 43: Installing Input Power Wiring

    5.0 INSTALLING INPUT POWER WIRING This chapter describes incoming line components and how to install them. Installing Transformers and Reactors (Optional) Input isolation transformers might be needed to help eliminate the following: Damaging line voltage transients from reaching the drive. Line noise from the drive back to the incoming power source.

  • Page 44: Figure 5.1 Typical A C Input Electrical Connections

    3 Phase A C Input Voltage 460 V 183 GND Manual Disconnect Fuse User Supplied (PE) GV 3000 Power Module Motor Overload Relay (Optional if Electronic User Supplied Overload is Used) Figure 5.1 Typical A C Input Electrical Connections Downloaded from StockCheck.com...

  • Page 45: Figure 5.2 Typical D C Bus Electrical Connections

    D C Input Voltage 620V Nominal Manual Disconnect Fuse User Supplied (PE) GV 3000 Power Module Motor Overload Relay (Optional if Electronic User Supplied Overload is Used) Figure 5.2 Typical D C Bus Electrical Connections Downloaded from StockCheck.com...

  • Page 46: Installing A Required External/Separate Input Disconnect

    Installing a Required External/Separate Input Disconnect An input disconnect must be installed in the line before the drive input terminals in accordance with NEC/CEC guidelines. The disconnect should be sized according to the in rush current as well as any additional loads the disconnect might supply.
  • Page 47 CAUTION: If the GV3000 drive is connected to an external D C bus, the user is responsible for D C bus short circuit protection. Failure to observe this precaution could result in damage to or destruction of the equipment.

  • Page 48: Installing Output Power Wiring

    Note, however, that temperature measuring devices integral to the motor are the best way to thermally protect A C motors under all conditions. Parameter P .040 must be enabled to provide overload protection. Refer to the GV3000 Programming Manual (D2 3339) for more information.
  • Page 49 Step 2. Connect the three phase A C output power motor leads to the proper output terminals according to drive type. On 1 60 HP drives, connect the motor leads to terminals U/T1, V/T2, W/T3 on the power terminal strip. On 60 150 HP drives, connect the motor leads to terminals U, V, and W.

  • Page 50: Wiring The Regulator Board Terminal Strip

    7.0 WIRING THE REGULATOR BOARD TERMINAL STRIP This chapter describes how to wire the Regulator board terminal strip for stop, speed feedback, and remote control signals. The terminal strip has the following signals available, as shown in figures 7.1 and 7.2. Table 7.1 provides additional information.
  • Page 51 Terminal 28: N.C Relay Contact Terminal 29: N.C. Relay Common Terminal 30: N.O. Relay Contact Terminal 31: N.O. Relay Common Relay contact closure is programmable through parameter P .013. Refer to the GV3000 Programming Manual (D2 3339) for more information. Downloaded from StockCheck.com...

  • Page 52: Figure 7.1 Two Wire Start/Stop Sample Control Wiring

    Remote 4-20 mA Speed/Torque Reference *FOR 15-60 HP DRIVES, USE 16A INSTEAD OF 16 AND 20A INSTEAD OF 20. ALSO SEE FIGURE 2.12. Figure 7.1 Two Wire Start/Stop Sample Control Wiring Downloaded from StockCheck.com...

  • Page 53: Figure 7.2 Three Wire Start/Stop Sample Control Wiring

    Remote 4-20 mA Speed/Torque Reference *FOR 15-60 HP DRIVES, USE 16A INSTEAD OF 16 AND 20A INSTEAD OF 20. ALSO SEE FIGURE 2.12. Figure 7.2 Three Wire Start/Stop Sample Control Wiring Downloaded from StockCheck.com...

  • Page 54: Stopping The Drive

    This section applies to users who must comply with EN 60204 1: 1992, part 9.2.5.4, Emergency Stop. The GV3000 drive coast to rest stop is a category 0 operational stop. The ramp to rest stop is a category 1 operational stop. In addition, it is possible to implement a category 2 stop, with power maintained to the motor at zero speed.

  • Page 55: Figure 7.3 Wiring Connections For The Speed Feedback Device

    Step 2. Set the following parameters to establish the maximum motor speed: P .004: Maximum Speed U.001: Pulse Tach PPR U.002: Motor Poles U.003: Motor Nameplate Base Frequency U.005: Motor Nameplate RPM U.017: Motor Top Speed Refer to the GV3000 Programming Manual (D2 3339) for more information. Downloaded from StockCheck.com...

  • Page 56: Wiring The Signal And Control I/O

    Parameters/Wiring Connections Number Wiring RS 232 Signals RS 232 Transmit Note that RS 232 communication between the GV3000 drive and a personal computer requires the use of the RS 232 Receive Control and Configuration software. Refer to instruction RS 232 Signal/Regulator manual D2 3348 for more information.
  • Page 57 Table 7.1 Wiring Signal and Control I/O to the Terminal Strip (Continued) Wiring Analog Outputs 0 10 VDC or 4 20 mA The setting of parameter P .012 selects the terminal strip Analog Output Reference analog output source (either speed or torque). Jumper J17 must also be set.
  • Page 58 P .010: Terminal Strip Analog Input Gain Analog Speed/Torque P .011: Terminal Strip Analog Input Invert Reference Input Current (0 20mA) Refer to the GV3000 Programming instruction manual Isolated Speed/Torque (D2 3339) for additional parameter information. Reference Common (Voltage/Current) Jumper J4 must also be set. See figure 2.10.
  • Page 59 P .023: MOP Accel/Decel Time P .024: MOP Reset Configuration P .031 to P .038: Preset Speeds 1 8 Refer to the GV3000 Programming instruction manual (D2 3339) for additional information. Terminal 17 On = Local Control Diagram shows factory setting.
  • Page 60 P .023: MOP Accel/Decel Time P .024: MOP Reset Configuration P .031 to P .038: Preset Speeds 1 8 Refer to the GV3000 Programming instruction manual (D2 3339) for additional information. Terminal 18 On = Ramp 2 Diagram shows factory setting.
  • Page 61 P .023: MOP Accel/Decel Time P .024: MOP Reset Configuration P .031 to P .038: Preset Speeds 1 8 Refer to the GV3000 Programming instruction manual (D2 3339) for additional information. Terminal 19 On = Reverse Direction Diagram shows factory setting. From the pulse tachometer end of the motor, clockwise rotation indicates forward mo tor movement.
  • Page 62 Table 7.1 Wiring Signal and Control I/O to the Terminal Strip (Continued) Terminal Number Description Parameters/Wiring Connections Wiring a Function Loss Input Digital Input 5 The following parameters must be set: (Function Loss) P .026: Function Loss Response A signal must be present at terminal 20 for the drive to be able to start.
  • Page 63 Table 7.1 Wiring Signal and Control I/O to the Terminal Strip (Continued) Terminal Description Parameters/Wiring Connections Number Wiring the Reset Input Digital Input 3 The following parameter must be set: (Reset) P .000: Control Source Terminal 22 On = Reset Wiring the Stop/Start Inputs Digital Input 2 The following parameter must be set:...
  • Page 64 Note that depending on the setting of parameter P .013, the relay coil will energize (the normally open contact will close and the normally closed contact will open). Refer to the GV3000 Programming instruction manual (D2 3339) for more information. 28 29 30 31 7 15 Downloaded from StockCheck.com...

  • Page 65: Completing The Installation

    8.0 COMPLETING THE INSTALLATION This chapter provides instructions on how to perform a final check of the installation before power is applied to the drive. DANGER ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS EQUIPMENT AND THE HAZARDS INVOLVED SHOULD START AND ADJUST IT.

  • Page 66: Installing The Cover For Nema 4X/12 Drives

    Step 13. Verify that a properly sized ground wire is installed and a suitable earth ground is used. Check for and eliminate any grounds between the motor frame and the motor power leads. Verify that all ground leads are unbroken. Step 14.

  • Page 67: Troubleshooting The Drive

    If a fault occurs, the drive will coast to stop and a 2 or 3 digit fault code will flash on the display. Refer to the GV3000 Software Start Up and Reference Manual (D2 3339) for more information on drive alarms and faults.

  • Page 68: Figure 9.1 D C Bus Voltage Terminals (1 25 Hp Drives)

    For 100 150HP drives, while standing on a non conductive surface and wearing insulated gloves (600V), remove the top two screws of the regulator panel and tilt the panel forward. See figure 9.4. Measure the D C bus potential at the bottom of the fuse holders on the Power Module Interface board on the back of the regulator panel.

  • Page 69: Figure 9.2 D C Bus Voltage Terminals (25 60 Hp Drives)

    Figure 9.2 D C Bus Voltage Terminals (25 60 HP Drives) Downloaded from StockCheck.com...

  • Page 70: Figure 9.3 D C Bus Voltage Terminals (60 100 Hp Drives)

    D C Bus Measuring Points 45 47 1L1 1L2 1L3 U V W Figure 9.3 D C Bus Voltage Terminals (60 100 HP Drives) Downloaded from StockCheck.com...

  • Page 71: Figure 9.4 D C Bus Voltage Terminals (100 150 Hp Drives)

    A C Input 4547 1L2 1L3 Regulator Panel (D C Bus Measuring Points Behind Regulator Panel on the Power Module Interface Board) Power Module Interface Board Fuses (-)(+) D C Bus Measuring Points Figure 9.4 D C Bus Voltage Terminals (100 150 HP Drives) Downloaded from StockCheck.com...

  • Page 72: Checking Out The Power Modules With Input Power Off

    Checking Out the Power Modules with Input Power Off Use the following procedure to check the drive's Power Module circuitry with power off: DANGER D C BUS CAPACITORS RETAIN HAZARDOUS VOLTAGES AFTER INPUT POWER HAS BEEN DISCONNECTED. AFTER DISCONNECTING INPUT POWER, WAIT FIVE (5) MINUTES FOR THE D C BUS CAPACITORS TO DISCHARGE AND THEN CHECK THE VOLTAGE WITH A VOLTMETER TO ENSURE THE D C BUS CAPACITORS ARE DISCHARGED BEFORE TOUCHING ANY INTERNAL COMPONENTS.
  • Page 73 Table 9.1 Resistance Checks (Continued) 60 100HP Drives Input Meter Diode Connection Component is OK if Component is defective if: resistance (R) is: 0.3 kohm <R< 8 kohm Continuity (short circuit) or open when the meter is connected with reversed polarity d i h 100 150HP Drives Input...

  • Page 74: Replacement Parts

    Replacement Parts Tables 9.2 to 9.7 list the replacement parts that are available from Reliance Electric. See figures 2.3 to 2.8 for the location of the parts. Table 9.2 1 5 HP Drive Replacement Parts Quantity per Horsepower Description* Part Number...

  • Page 75: Table 9.4 15 25 Hp Drive Replacement Parts

    Table 9.4 15 25 HP Drive Replacement Parts Quantity per Horsepower Description* Part Number Fan Assembly 615161 S NEMA 1 Cover 805547 1R NEMA 12 Cover/Gasket 805547 2R Membrane Switch Keypad/Top Bracket 805548 1R Regulator PCB 0 56921 5xx Capacitor PCB 0 56948 015 0 56948 020 Power Board...

  • Page 76: Table 9.5 25 60 Hp Drive Replacement Parts

    Table 9.5 25 60 HP Drive Replacement Parts Quantity per Horsepower Description* Part Number 69739 48A Fan Wire Harness 615195 2R NEMA 1 Cover 805534 11R NEMA 12 Cover/Gasket 805534 12R Membrane Switch Keypad/ 805548 1R Top Bracket Regulator PCB 0 56921 5xx Input Capacitor 600442 32A...

  • Page 77: Table 9.6 60 100 Hp Drive Replacement Parts

    Table 9.6 60 100 HP Drive Replacement Parts Description* Part Number Quantity Regulator PCB 413338 5AU Power Module Interface PCB 413338 5AW Power Module Interface PCB Fuses 413338 5AB Keypad 413338 5AX Gate Driver PCB 413338 5D Bus Clamp PCB (right) 413338 5E Bus Clamp PCB (left) 413338 5F...

  • Page 78: Table 9.7 100 150 Hp Drive Replacement Parts

    Table 9.7 100 150 HP Drive Replacement Parts Description * Part Number Quantity Regulator PCB 413338 5AU Power Module Interface PCB 413338 5AV Power Module Interface PCB Fuses 413338 5AB Keypad 413338 5AX Gate Driver PCB 413338 5AC Bus Clamp PCB (right) 413338 5AE Bus Clamp PCB (left) 413338 5AF...
  • Page 79 Index A C input Capacitor board, 2 3 to 2 5, 9 8 to 9 9 diodes, checking, 9 6 to 9 7 Capacitors, D C bus, 9 1 to 9 5 disconnect, installing, 5 2 to 5 4 Carrier frequency, 2 9, A 1 isolation transformer, 5 1 CS3000, see Control and Configuration Software line branch circuit fuses, 3 7 to 3 8, 5 1 to 5 3...
  • Page 80 Intelligent Power Module (IPM) board, 2 7 to 2 8, 9 11 to 9 12 Emergency stop, 7 5 EN 60204 1 compliance, 7 5, C 1 to C 2 Enclosures, NEMA, 2 2, 9 8 to 9 10 Jog (digital input 4), 2 14, 7 2 to 7 4, 7 13 Environmental conditions, 3 1 Jumpers J4, 2 10 to 2 12...
  • Page 81 NEMA enclosures, 2 2, 9 8 to 9 10 Ramp1/ramp2 (digital input 7), 2 14, 7 2 to 7 4, 7 11 Network Ratings AutoMax Network Communication board, 2 15, 2 16 A C input, 2 2 communication, 2 15, 3 7 fuse, 3 8 NEMA, 2 2 output, 2 2...
  • Page 82 Speed feedback, specifications, A 2 wiring, 2 14, 7 1, 7 5 to 7 7 see also Pulse Tachometer Speed, maximum setting, 7 6 Start (digital input 1), 2 14, 7 2 to 7 4, 7 14 Status relays, Form A/B, 2 9, 2 14, 7 2 to 7 4, 7 15 Stop (digital input 2), 2 14, 7 2 to 7 4, 7 14 Stopping the drive, 7 5 Switch, membrane, see Keypad/Display...

  • Page 83: Table A.1 Service Conditions

    Appendix A Technical Specifications Table A.1 Service Conditions A C Line Distribution System Capacity (maximum) 1000KVA, three phase with 25,000 amps symmetrical for 460 VAC Units fault current capacity with a line impedance of less than 8% Control Method All digital vector, sinusoidal pulse width modulated (PWM) Displacement Power Factor 0.96...

  • Page 84: Table A.3 Terminal Strip Input Specifications

    Table A.3 Terminal Strip Input Specifications Signal Type Terminal(s) Specification Speed Reference Input 12 15 10 V (@ 50K ohm input impedance or 20 mA) Digital Inputs (1 8) +24 VD C Isolated Supply Remote/Local (Default) Ramp1/Ramp2 (Default) Forward/Reverse (Default) Function Loss Run/Jog Reset...

  • Page 85: Table A.7 Input Signal Response Times (Worst Case)

    Table A.7 Input Signal Response Times (Worst Case) These are the maximum times from transitioning the input to the drive reacting to the input. Signal Type and Source Volts/Hertz Regulation Vector Regulation Keypad START 150 milliseconds 130 milliseconds Terminal Strip: START 126 milliseconds 105 milliseconds...
  • Page 86 Drive Regulation Overview The GV3000 is a digital drive that provides closed loop vector or open loop volts/hertz regulation of A C motors. The Volts/Hertz or Vector Regulation parameter (P .048) is used to select the type of regulation for the application.

  • Page 87: Figure B.1 Volts/Hertz Regulation Block Diagram

    Figure B.1 Volts/Hertz Regulation Block Diagram Downloaded from StockCheck.com...

  • Page 88: Figure B.2 Vector Regulation Block Diagram

    Polarity of this point specifies the requested direction for driv ing the FP FWD/REV LEDs P .004 Draw Ref P .016 LIMIT (w/ hysteresis) Invert Spd Ref P .014 REV DISABLE P .015 P .003 P .027 Trim Ref Analog Input Option Port FWD/REV (0/1)
  • Page 89 Appendix C Compliance with EN 60204 1: 1992 The GV3000 complies with the following sections of standard EN 60204 1: 1992. EN60204 1 Title Section Protection against electrical shock 6.2.1 Protection by enclosure 6.2.3 Protection against residual voltages 6.3.1 Protection by automatic disconnect of supply...
  • Page 90 Appendix C Compliance with EN 60204 1: 1992 (Continued) EN60204 1 Title Section Operator interface and machine mounted control devices 10.2.1 Pushbutton colors 10.8 Displays Control interfaces 11.2 Digital input/output interfaces 11.2.1 Inputs 11.2.2 Outputs 11.3 Drive interfaces with analog inputs 11.3.1 Separation between control and electric drives 11.5...
  • Page 91 Reliance Electric / 24703 Euclid Avenue / Cleveland, Ohio 44117 / (216) 266 7000 Printed in U.S.A. D2 3340 December 1995 Downloaded from StockCheck.com...

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