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Reliance electric 57C430B Instruction Manual

Automax processor module
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  • Page 1 (217) 352-9330 | Click HERE Find the ABB / Baldor / Reliance 57C430B at our website:...
  • Page 2 AutoMax Processor Module M/N 57C430A M/N 57C431 M/N 57C435 Instruction Manual J 3650 6 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 IBMt is a trademark of International Business Machines, Inc. Modbust is a trademark of Gould, Inc. Multibust is a trademark of Intel Corporation. Reliancer and AutoMaxr are registered trademarks of Reliance Electric Company or its subsidiaries. E Copyright Reliance Electric Industrial Company 1996.

  • Page 4: Table Of Contents

    Table of Contents Introduction ..........1.1 Additional Information .
  • Page 5 Appendices Appendix A Technical Specifications ........Appendix B Module Block Diagram .
  • Page 6 List of Figures Figure 2.1 Processor Module Faceplate ......Figure 2.2 Typical RS 232C Circuit .
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  • Page 8: 1.0 Introduction

    1.0 INTRODUCTION The products described in this instruction manual are manufactured by Reliance Electric Industrial Company. The Automax Processor module plugs into the backplane of an AutoMax rack and executes application programs which in turn control other AutoMax modules in the system.

  • Page 9: Additional Information

    Additional Information You should be familiar with the following related publications to use the AutoMax Processor correctly: D J 3616 1 Kermit Communications Software Instruction Manual D J 3618 Norton Editor Instruction Manual D J 3636 Common Memory Module Instruction Manual D J 3649 AutoMax Configuration Task Manual D J 3675...

  • Page 10: Compatibility With Earlier Versions

    8. M/N 57C385 AutoMax Replacement Battery. Note that the Processor module comes equipped with one (1) battery. 9. M/N 57C404A Network Communications module. This module is used to connect racks together as a network and supports communication with all racks on the network that contain 57C404A modules through a single Processor module.
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  • Page 12: Mechanical/Electrical Description

    2.0 MECHANICAL/ELECTRICAL DESCRIPTION The following is a description of the faceplate LEDs, field termination connectors, and electrical characteristics of the field connections. Mechanical Description The Processor module is a printed circuit board assembly that plugs into the backplane of the DCS 5000/AutoMax rack. It consists of the printed circuit board, a faceplate, and a protective enclosure.

  • Page 13: Figure 2.1 Processor Module Faceplate

    AutoMax AutoMax AutoMax 6010 Processor 6011 Processor 7010 Processor 57C430A 57C431 57C435 BAT.OK BAT.OK BAT.OK M/N 57C430A M/N 57C431 M/N 57C435 6010 Processor 6011 Processor 7010 Processor 256K 512K 512K Figure 2.1 Processor Module Faceplate Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 14: Electrical Description

    The faceplate contains two green status lights and two seven segment LEDs used for diagnostic purposes. The upper status light, labeled BAT. OK", indicates whether the on board battery is providing sufficient voltage to retain the contents of RAM (ON) or should be replaced (OFF).
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  • Page 16: 3.0 Installation

    3.0 INSTALLATION This section describes how to install and replace the Processor module and the on board battery. M/N 57C430A and M/N 57C431 can be installed in the same rack. DANGER THE USER IS RESPONSIBLE FOR CONFORMING WITH THE NATIONAL ELECTRICAL CODE AND ALL OTHER APPLICABLE LOCAL CODES.

  • Page 17: Figure 3.1 Rack Slot Numbers

    the tape from the battery unless you intend to turn power on to the module immediately. If you are in a programming check out" mode during which power may be left off for extended periods of time, you may wish to leave the tape on the battery and use the super capacitor for backup instead.

  • Page 18: Module Replacement

    Module Replacement When you replace the Processor module in a single Processor rack, you will need to re load the operating system and all application tasks unless the new Processor already has the operating system loaded on it and the contents of RAM are valid. In this case, you will need to load the application tasks only.

  • Page 19: On Board Battery Replacement

    On Board Battery Replacement WARNING THE BATTERY USED WITH THIS DEVICE MAY PRESENT A HAZARD IF MISTREATED. DO NOT RECHARGE, DISASSEMBLE, HEAT ABOVE 100_C (212_F), INCINERATE, OR SWALLOW. REPLACE BATTERY WITH RELIANCE ELECTRIC M/N 57C385 ONLY. DISPOSE OF USED BATTERY PROMPTLY. FAILURE OBSERVE THIS PRECAUTION...

  • Page 20: Processor Module Diagnostics

    Processor Module Diagnostics This section describes the Processor module power up and run time diagnostics. 3.5.1 Power Up Diagnostics When you first turn on power to the Processor module or cycle power, it will run diagnostics on the Eprom and RAM memory, memory management unit, watchdog timer, parity, interrupts, and SIO.
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  • Page 22: 4.0 Programming

    4.0 PROGRAMMING For information about programming, see the AutoMax language instruction manuals and the AutoMax Executive instruction manual referenced in 1.1. The remainder of this section describes how to load the operating system, or runbase, onto the Processor(s) in the rack and how to access the available Processor ports through application tasks.
  • Page 23 Processor in the rack is a M/N 57C430A or M/N 57C431, the operating system(s) will be loaded at 9600 baud. At 9600 baud, it will require approximately two minutes to load each operating system to Processors in the rack. Although they are similar, the operating systems for the 6010/6011 and 7010 Processor are different.

  • Page 24: Accessing Processor Ports

    All Processors in all racks on a network containing only 57C404A modules can be accessed and loaded through the single connection at the local rack. Note that you do not need to establish a network connection through the ON LINE menu to load an operating system over a network.

  • Page 25: Programmable Tick Rate

    hex number 14 13 12 OPTIONAL TERMINATION CHARACTERS FOR INPUT STATEMENTS 1: X ON, X OFF HANDSHAKE ENABLED (D) 1: HARD COPY DEVICE 0: NON HARD COPY DEVICE (D) 1: ECHO ON (D) 0: ECHO OFF 0: 7 BIT CHARACTERS 1: 8 BIT CHARACTERS (D) 0: ODD PARITY (D) 1: EVEN PARITY...

  • Page 26: Restrictions

    A Control Block task containing the CML block must not be present when a tick rate of other than 5.5 msec. is used. If a Control Block task with the CML block is installed and the tick rate is not 5.5 msec., the task installation will fail.
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  • Page 28: The Ok" Led Is Off

    5.0 DIAGNOSTICS AND TROUBLESHOOTING This section explains how to troubleshoot the Processor module and field connections. If the problem cannot be corrected by following the instructions below, the module is not user serviceable. WARNING WHEN WRITING TO OUTPUTS, BE CAREFUL TO INSURE THAT NO UNEXPECTED MACHINE MOTION WILL RESULT.

  • Page 29: The Bat. Ok" Led Is Off

    b) Turn on power to the Rack. If the P/S FAULT LED turns on, the problem lies in the Rack backplane. Go on to step 2c. If the P/S READY LED does not light, the Power Supply module is malfunctioning and needs to be replaced.

  • Page 30: Bus Error

    on the battery holder. If none of the above actions correct the problem, replace the battery. BUS ERROR Problem: Codes 31" or 50" through 58" appear on the Processor module's LEDs. These codes signify that a bus error occurred when the system attempted to access an I/O module.
  • Page 31 b. To determine the register in the slot where the bus error occurred, take the slot number you decode in THIS RACK SLOT #" and decode the least significant 16 bits according to the type of module found in the slot: Any Local I/O Module* Least Significant 16 Bits...
  • Page 32 A Modbus Interface Module (M/N 57C414) Least Significant 16 Bits 14 13 12 11 where R is a local register address, which may be used with the I/O monitor. Determine the Modbus register number from the following table: R (Decimal) Modbus Register (Decimal) 64 - 319 [(R - 64)*16] + BYTE BIT # + 8*b + 1...

  • Page 33: Common Memory Module Diagnostic Failure

    c. When you have determined the slot and register address at which the bus error occurred, go on to the steps below. If THIS RACK SLOT #" referred to a Remote I/O or Network module, make certain you are working with the card in the remote or network drop when you go on to the remaining steps in this section.

  • Page 34: Incorrect Data

    Incorrect Data Problem: The data used by application tasks is either always off, always on, or different than expected. The possible causes of this are the following: a module in the wrong slot, a programming error, or a malfunctioning module. Step 1.
  • Page 35 swapping out modules, determine whether the module being tested is the only module that is not working correctly. If more than one module is not working correctly, the problem most likely lies in the remote I/O system. Refer to the instruction manual for the M/N 57C416 Remote I/O Communications module for more information.
  • Page 36 Appendix A Technical Specifications M/N 57C430A Ambient Conditions D Storage temperature: -40_C 85_C D Operating temperature: 0_C 60_C D Humidity: 5 90% non condensing Maximum Module Power Dissipation D 15 Watts average Dimensions D Height: 11.75 inches D Width: 1.25 inches D Depth: 7.37 inches System Power Requirements D 5 Volts: 3000 mA average...
  • Page 37 Appendix A (Continued) Technical Specifications M/N 57C431 Ambient Conditions D Storage temperature: -40_C 85_C D Operating temperature: 0_C 60_C D Humidity: 5 90% non condensing Maximum Module Power Dissipation D 15 Watts average Dimensions D Height: 11.75 inches D Width: 1.25 inches D Depth: 7.37 inches System Power Requirements D 5 Volts: 3000 mA average...
  • Page 38 Appendix A (Continued) Technical Specifications M/N 57C435 Ambient Conditions D Storage temperature: -40_C 85_C D Operating temperature: 0_C 60_C D Humidity: 5 90% non condensing Maximum Module Power Dissipation D 15 Watts average Dimensions D Height: 11.75 inches D Width: 1.25 inches D Depth: 7.37 inches System Power Requirements D 5 Volts: 3000 mA average...
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  • Page 40 Appendix B Module Block Diagram Processor Module (57C430A) BATTERY LITHIUM BATTERY SUPER CAPACITOR 68010 WATCHDOG TIMER ADDRESS I/O BUS INTERRUPT CONTROLLER ADDRESS TIMER REAL TIME CLOCK BAUD RATES DC/DC CONVERTER CHANNEL XMIT UART DATA RECV 16K X 16 EPROM DC/DC CONVERTER 128K X 16 XMIT...
  • Page 41 Appendix B (Continued) Module Block Diagram Processor Module (57C431) BATTERY LITHIUM BATTERY SUPER CAPACITOR 68010 WATCHDOG TIMER ADDRESS I/O BUS INTERRUPT CONTROLLER ADDRESS TIMER REAL TIME CLOCK BAUD RATES DC/DC CONVERTER CHANNEL XMIT UART DATA RECV 16K X 16 EPROM DC/DC CONVERTER 256K X 16...
  • Page 42 Appendix B (Continued) Module Block Diagram Processor Module (57C435) BATTERY LITHIUM BATTERY SUPER CAPACITOR 68020 WATCHDOG TIMER ADDRESS I/O BUS INTERRUPT CONTROLLER ADDRESS TIMER REAL TIME CLOCK DC/DC CONVERTER CHANNEL XMIT UART DATA RECV 32K X 8 EPROM DC/DC CONVERTER 128K X 32 XMIT PARITY...
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  • Page 44 Appendix C Connecting the AutoMax Processor to the Personal Computer If it is necessary to prepare a cable to connect a personal computer to the AutoMax Processor, follow the steps below. See the PC3000 User Manual (J2 3096) for more information about connecting the PC3000 processor to the personal computer.
  • Page 45 Programming Terminal End of Cable Reliance End of Cable 9 Pin Female Connector 25 Pin Male Connector SIGNAL PIN# PIN# SIGNAL RECV XMIT XMIT RECV Figure 2 User Serial Ports All AutoMax Processor module ports except for the port labeled PROGRAMMER/PORT B"...
  • Page 46 Appendix C (Continued) The following figures describe typical user port pin configurations. Modem Transmit Enable with No Flow Control AutoMax Processor User Equipment TRANSMIT TRANS RECV RECV MODEM ENABLE SIG COM SIGNAL COM XMIT is always enabled RCV is always enabled NOTE: CTS and DSR must be asserted when hardware handshaking has been enabled (bit 15 in setup parameter of OPEN statement).
  • Page 47 Appendix C (Continued) One Directional Flow Control (Hardware Handshaking) User Equipment AutoMax Processor The user transmitter is disabled or shut off when the AutoMax receiver is full. In this configuration no characters are lost by the AutoMax task receiving characters. (5) (Transmit Enable) +12V Bi Directional Flow Control...
  • Page 48 Appendix D Diagnostic LED Error Codes Processor Overload CPU overload Corrective action: move one or more application tasks to other Processor modules in the racks, or make scan times longer. Power Up Diagnostics The following error codes are displayed while the Processor module performs power up diagnostics.
  • Page 49 6.4. Serial port fatal error 6.5. Illegal interrupt on lower port of processor 6.6. Transmit interrupt error 6.7. Runbase integrity lost 6.8. Bad runbase checksum 6.9. Transmit buffer error 7.0. Multi processor runbase download in progress 7.1. Disconnect time out during download 7.2.
  • Page 50 Appendix E Run Time LED Error Codes WARNING ONLY QUALIFIED PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE CONTROLLED EQUIPMENT SHOULD INSTALL, ADJUST, OPERATE, OR SERVICE THIS EQUIPMENT. READ AND UNDERSTAND THIS MANUAL AND OTHER MANUALS APPLICABLE TO YOUR INSTALLATION. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN BODILY INJURY.
  • Page 51 Privilege violation detected runbase software fault bad Processor module Un implemented instruction detected runbase software fault bad Processor module Illegal interrupt detected runbase software fault bad Processor module Problem in application software Bus error attempt to access invalid address Define channel error problem in application software Define scan error hardware fault...
  • Page 52 Corrective action: correct the problem in application software. Error code 47 can be caused by performing a PUT on a closed port. Error code 4A can be caused by attempting to use Ethernet functions with the standard operating system loaded. To use Ethernet functions, you must load the Ethernet operating system. Multibus and Processor Bus STOP ALL Error Codes Onboard parity error 51 54...
  • Page 53 Error building task, insufficient memory in Processor Module. Invalid configuration, configuration not successfully downloaded. I/O referenced in configurations is missing. Error building task, insufficient memory in Processor Module. Invalid configuration, configuration not successfully downloaded. I/O referenced in configuration is missing. Invalid configuration, configuration not successfully downloaded.
  • Page 54 The runbase needs to be loaded onto the rack Rack configuration is being validated Application task installation in progress Waiting on synchronizing event (in a rack with multiple processors) Waiting on mutual exclusion lock (in a rack with multiple processors) Corrective action for b0 and d0 that do not change or disappear: re load configuration file and application tasks.
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  • Page 56 Appendix F Using Modems with AutoMax Systems This section describes how to connect a local personal computer to a remote rack through modems. The term local" is used to denote the location of the personal computer from which you will communicate through modems. The term remote"...
  • Page 57 6. At the prompt Kermit ASD>", enter the following: SET PORT COMl <CR> SET SPEED #### <CR> (where #### is the modem baud rate) C <CR> Dial the phone number of the remote rack's modem by entering one of the following commands: AT DT ###-#### (tone capable phone line;...
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  • Page 61 Publication J-3650-6 - September 1996 Copyright © 2002 Rockwell Automation, Inc. All rights reserved. Printed in U.S.A. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

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